FENG Shaoguang, YAN Dechun, LI Rui, LI Dongyang, ZHANG Wei, ZHAO Guoxing, HOU Yu. Development of portable auto peel strength tester for 3PE coating[J]. Oil & Gas Storage and Transportation, 2017, 36(2): 199-203. DOI: 10.6047/j.issn.1000-8241.2017.02.012
Citation: FENG Shaoguang, YAN Dechun, LI Rui, LI Dongyang, ZHANG Wei, ZHAO Guoxing, HOU Yu. Development of portable auto peel strength tester for 3PE coating[J]. Oil & Gas Storage and Transportation, 2017, 36(2): 199-203. DOI: 10.6047/j.issn.1000-8241.2017.02.012

Development of portable auto peel strength tester for 3PE coating

More Information
  • Received Date: December 22, 2015
  • Revised Date: December 22, 2016
  • Available Online: August 20, 2023
  • Published Date: April 24, 2016
  • Peel strength is a key performance index for 3PE coatings. However, on-site testing of the peel strength is susceptible to impacts of surrounding conditions and testing techniques. Currently, spring scales or dynamometers are used extensively to measure the peel strength of 3PE coatings manually. These techniques are characterized by incapability in accurate control over peeling velocities and angles, missing of testing curves, limited testing areas and poor safety performances. With consideration to principles related to structural design with isosceles triangle, holder can be maintained around the central axis of the isosceles triangle to maintain the angle between the peeling and the pipe surface at 90°. In addition, by using the worm gear and speed reduction motor, the peeling speeds can be controlled accurately. With infrared devices deployed to monitor changes in temperatures in real time, temperatures around the peeling operations can be recorded continuously. In this way, the entire peeling process can be performed automatically with testing curves recorded to output on site. The new system can significantly enhance accuracy, repeatability and safety of on-site peeling operations, eliminating problems related to low accuracy and poor safety performances of manual operations. On-site performances of the proposed system are satisfactory.
  • [1]
    张玉志, 邵建, 陈洪源, 等. 国内外管道外防腐层应用现状与发展趋势[J]. 油气储运, 2011, 30(11): 845-847. http://yqcy.paperonce.org/oa/darticle.aspx?type=view&id=201111000013

    ZHANG Y Z, SHAO J, CHEN H Y, et al. Application status and development trend of domestic and oversea pipe coatings[J]. Oil & Gas Storage and Transportation, 2011, 30(11): 845-847. http://yqcy.paperonce.org/oa/darticle.aspx?type=view&id=201111000013
    [2]
    周祥. 埋地钢质管道外涂层缺陷的安全质量分级评价[J]. 油气储运, 2011, 30(4): 299-302, 307. http://yqcy.paperonce.org/oa/darticle.aspx?type=view&id=201104000017

    ZHOU X. Safety quality grading evaluation on the external coating defects of buried steel pipeline[J]. Oil & Gas Storage and Transportation, 2011, 30(4): 299-302, 307. http://yqcy.paperonce.org/oa/darticle.aspx?type=view&id=201104000017
    [3]
    冯少广, 李荣光, 王文荣, 等. 定向钻穿越3PE防腐层碳纤维复合材料防护技术[J]. 油气储运, 2013, 32(1): 47-50, 62. http://yqcy.paperonce.org/oa/darticle.aspx?type=view&id=201301000011

    FENG S G, LI R G, WANG W R, et al. 3PE carbon fiber composite material protection technology in directional drilling project[J]. Oil & Gas Storage and Transportation, 2013, 32(1): 47-50, 62. http://yqcy.paperonce.org/oa/darticle.aspx?type=view&id=201301000011
    [4]
    赵君, 孙万磊, 邵磊, 等. 3PE防腐层管道外腐蚀控制薄弱点分析[J]. 油气储运, 2016, 35(11): 1203-1205, 1211. http://yqcy.paperonce.org/oa/darticle.aspx?type=view&id=20161112

    ZHAO J, SUN W L, SHAO L, et al. Defects in external corrosion control for 3PE coating pipelines[J]. Oil & Gas Storage and Transportation, 2016, 35(11): 1203-1205, 1211. http://yqcy.paperonce.org/oa/darticle.aspx?type=view&id=20161112
    [5]
    刘吉良, 王成强. 埋地管道三层PE生产过程中的质量控制[J]. 油气储运, 2001, 20(6): 51-53. http://yqcy.paperonce.org/oa/darticle.aspx?type=view&id=20010617

    LIU J L, WANG C Q. Quality control of 3LPE coating during plant application[J]. Oil & Gas Storage and Transportation, 2001, 20(6): 51-53. http://yqcy.paperonce.org/oa/darticle.aspx?type=view&id=20010617
    [6]
    谢涛, 李建忠, 韩钟琴, 等. 3PE防腐管管端涂层翘边缺陷分析[J]. 油气储运, 2006, 25(2): 60-61. http://yqcy.paperonce.org/oa/darticle.aspx?type=view&id=20060216

    XIE T, LI J Z, HAN Z Q, et al. Problem analysis on end upwarp of 3PE pipes[J]. Oil & Gas Storage and Transportation, 2006, 25(2): 60-61. http://yqcy.paperonce.org/oa/darticle.aspx?type=view&id=20060216
    [7]
    郭生武, 方军锋, 郝晓晨, 等. 埋地钢质管道外防腐层的腐蚀机理[J]. 油气储运, 2003, 22(8): 19-22. http://yqcy.paperonce.org/oa/darticle.aspx?type=view&id=20030806

    GUO S W, FANG J F, HAO X C, et al. Corrosion mechanism of external coating of buried steel pipeline[J]. Oil & Gas Storage and Transportation, 2003, 22(8): 19-22. http://yqcy.paperonce.org/oa/darticle.aspx?type=view&id=20030806
    [8]
    孙庆峰. 3PE管道的防腐补口方式[J]. 油气储运, 2011, 30(4): 305-307. https://www.cnki.com.cn/Article/CJFDTOTAL-YQCY201104020.htm

    SUN Q F. Field coating for welded joint technique of 3PE pipeline[J]. Oil & Gas Storage and Transportation, 2011, 30(4): 305-307. https://www.cnki.com.cn/Article/CJFDTOTAL-YQCY201104020.htm
    [9]
    张丰, 赵君, 刘玲莉, 等. 管道3PE防腐层技术标准对比分析[J]. 油气储运, 2009, 28(7): 48-51. https://www.cnki.com.cn/Article/CJFDTOTAL-YQCY200907015.htm

    ZHANG F, ZHAO J, LIU L L, et al. Comparison and analysis on technology standards of 3PE coating of pipelines[J]. Oil & Gas Storage and Transportation, 2009, 28(7): 48-51. https://www.cnki.com.cn/Article/CJFDTOTAL-YQCY200907015.htm
    [10]
    陈宏宇, 韩丽杰, 谢芳. 我国3LPE涂层的发展前景[J]. 油气储运, 2009, 28(5): 5-7. https://www.cnki.com.cn/Article/CJFDTOTAL-YQCY200905003.htm

    CHEN H Y, HAN L J, XIE F. 3LPE coating's developing prospect in China[J]. Oil & Gas Storage and Transportation, 2009, 28(5): 5-7. https://www.cnki.com.cn/Article/CJFDTOTAL-YQCY200905003.htm
    [11]
    郭超, 王璠, 董俊杰, 等. 3LPE管道补口材料比选[J]. 油气储运, 2012, 31(10): 759-762. https://www.cnki.com.cn/Article/CJFDTOTAL-YQCY201210014.htm

    GUO C, WANG F, DONG J J, et al. Comparison and selection of 3LPE field coating material for welded joints of pipeline[J]. Oil & Gas Storage and Transportation, 2012, 31(10): 759-762. https://www.cnki.com.cn/Article/CJFDTOTAL-YQCY201210014.htm
    [12]
    赵君, 罗鹏, 滕延平, 等. 管道三层PE防腐层现场应用调查与分析[J]. 管道技术与设备, 2008(6): 41-44. https://www.cnki.com.cn/Article/CJFDTOTAL-GDGS200806016.htm

    ZHAO J, LUO P, TENG Y P, et al. Survey and analysis of field application of 3PE pipeline coating[J]. Pipeline Technique and Equipment, 2008(6): 41-44. https://www.cnki.com.cn/Article/CJFDTOTAL-GDGS200806016.htm
    [13]
    李炳, 邹慧慧, 吴凯, 等. 某三层PE埋地钢管管体的腐蚀原因[J]. 腐蚀与防护, 2016(8): 688-692. https://www.cnki.com.cn/Article/CJFDTOTAL-FSYF201608018.htm

    LI B, ZOU H H, WU K, et al. Corrosion reason for a buried gas pipeline with 3PE coating[J]. Corrosion & Protection, 2016(8): 688-692. https://www.cnki.com.cn/Article/CJFDTOTAL-FSYF201608018.htm
    [14]
    李睿, 朱建平, 张鑫, 等. 3PE管道补口便携式自动剥离强度试验机的研制[J]. 油气储运, 2014, 33(7): 782-785. https://www.cnki.com.cn/Article/CJFDTOTAL-YQCY201407020.htm

    LI R, ZHU J P, ZHANG X, et al. Development of portable auto peel strength tester for the field coating for welded joints of 3PE pipelines[J]. Oil & Gas Storage and Transportation, 2014, 33(7): 782-785. https://www.cnki.com.cn/Article/CJFDTOTAL-YQCY201407020.htm
    [15]
    谢彧馨, 马肇臻. 燃气管道3PE防腐涂层剥离方法的探讨[J]. 煤气与热力, 2012, 32(3): 37. https://www.cnki.com.cn/Article/CJFDTOTAL-MQRL201203032.htm

    XIE Y X, MA Z Z. Discussion on method of stripping 3PE anti-corrosion coating of gas pipeline[J]. Gas & Heat, 2012, 32(3): 37. https://www.cnki.com.cn/Article/CJFDTOTAL-MQRL201203032.htm
    [16]
    ISO/TC 67/SC2. Petroleum and natural gas industries-external coatings for buried or submerged pipelines used in pipeline transportation systems-Part 1: Polyolefin coatings (3-layer PE and 3-layer PP): ISO 21809-1: 2011[S]. Switzerland: ISO Standardization Press, 2011: 23-27.
    [17]
    Gas Technology Standards Committee. Polyethylene coatings on steel pipes and fittings-requirements and testing: DIN 30670-04-2012[S]. Berlin: DIN Press, 2012: 27-29.
    [18]
    张其滨, 刘金霞, 赫连建峰. 埋地钢制管道聚乙烯防腐层: GB/T 23257-2009[S]. 北京: 中国标准出版社, 2009.

    ZHANG Q B, LIU J X, HELIAN J F. Polyethylene coating for buried steel pipeline: GB/T 23257-2009[S]. Beijing: Standards Press of China, 2009.
    [19]
    王维斌, 周海鹏, 康叶伟, 等. 管道补口热收缩带粘接质量的超声检测方法[J]. 油气储运, 2014, 33(6): 643-647. https://www.cnki.com.cn/Article/CJFDTOTAL-YQCY201406017.htm

    WANG W B, ZHOU H P, KANG Y W, et al. Ultrasonic test on the heat shrinkable tapes used in the field coating for welded joints of pipeline[J]. Oil & Gas Storage and Transportation, 2014, 33(6): 643-647. https://www.cnki.com.cn/Article/CJFDTOTAL-YQCY201406017.htm
    [20]
    李爱贵, 韩文礼, 张其滨. 三层结构热收缩带补口存在的主要问题及应对措施探讨[J]. 全面腐蚀控制, 2011, 25(8): 37-40. https://www.cnki.com.cn/Article/CJFDTOTAL-QMFK201108019.htm

    LI A G, HAN W L, ZHANG Q B. The existing quality problems and control countermeasures of three-layer heatshrink belt patch technology[J]. Total Corrosion Control, 2011, 25(8): 37-40. https://www.cnki.com.cn/Article/CJFDTOTAL-QMFK201108019.htm

Catalog

    Article views PDF downloads Cited by()

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return