李财先, 刁福俊, 贾春桦, 王关祥. 管式加热炉结垢机理与水击现象[J]. 油气储运, 2011, 30(8): 640-642.
引用本文: 李财先, 刁福俊, 贾春桦, 王关祥. 管式加热炉结垢机理与水击现象[J]. 油气储运, 2011, 30(8): 640-642.
Li Caixian, Diao Fujun, Jia Chunhua, . Scaling mechanism and water hammer of tubular heater[J]. Oil & Gas Storage and Transportation, 2011, 30(8): 640-642.
Citation: Li Caixian, Diao Fujun, Jia Chunhua, . Scaling mechanism and water hammer of tubular heater[J]. Oil & Gas Storage and Transportation, 2011, 30(8): 640-642.

管式加热炉结垢机理与水击现象

Scaling mechanism and water hammer of tubular heater

  • 摘要: 加热介质为水的管式加热炉在运行一段时间后,炉管结垢常引发水击现象。现场调研了管式加热炉的工艺流程并采集垢样和水样,采用X射线和化学方法对结垢样品进行分析。结果表明:其成分主要是碳酸盐垢,其次是腐蚀产物和有机油脂。采用水质分析软件对水样进行水质结垢倾向性实验,并根据Davis-Stiff饱和指数法和Ryznar稳定指数法对水样的结垢趋势进行理论预测。实验结果与理论预测吻合,确定了管式加热炉产生水击现象的内因:水介质由于温度升高,CO2释放,导致系统压力降低,pH值升高,CaCO3溶解度下降,钙盐析出沉淀。提出相应的物理和化学方法,以有效避免或减轻管式加热炉的水击现象。

     

    Abstract: Water hammer often occurs in tubular heater after running a certain time due to tube scaling. Process flow of this kind of heater is field investigated and scale sample and water sample are taken. Scale sample is analyzed with X-ray and chemical methods. Results show that the composition of these scales is composed of carbonate primarily, corrosion products and organic grease secondly. Proneness experiment of medium scaling with water sample is launched by special water analysis software and scaling probability of the water sample is predicted theoretically based on Davis-Stiff saturation index method and Ryznar stabilization index method, and the results between the experiment and the prediction are well fitted. The phenomenon of water hammer in tubular heater is revealed: due to the high temperature, CO2 in water is released, which makes system's pressure lowered, pH value rose and solubility of CaCO3 declined. In the last, calcium salt is separated out and deposited. According to the analysis results, corresponding physical and/or chemical methods are presented in order to reduce or eliminate the phenomena of water hammer during operating tubular heater.

     

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