张权, 苗蒂, 张立利. 管式燃油加热炉除尘器的研制[J]. 油气储运, 2011, 30(3): 216-219.
引用本文: 张权, 苗蒂, 张立利. 管式燃油加热炉除尘器的研制[J]. 油气储运, 2011, 30(3): 216-219.
Zhang Quan, Miao Di, Zhang Lili. Development on soot remover of tubular heater[J]. Oil & Gas Storage and Transportation, 2011, 30(3): 216-219.
Citation: Zhang Quan, Miao Di, Zhang Lili. Development on soot remover of tubular heater[J]. Oil & Gas Storage and Transportation, 2011, 30(3): 216-219.

管式燃油加热炉除尘器的研制

Development on soot remover of tubular heater

  • 摘要: 管式燃油加热炉的吹灰作业,会造成严重的环境污染,有必要研制环境友好型管式燃油加热炉除尘器。需要解决的技术难题有3个:一是在不改变加热炉结构、不影响加热炉效率的情况下,除去烟气中98%的烟尘;二是烟尘由油滴、沥青、炭黑及杂质组成,容重小,1 μm以下粒径的细小颗粒占90%,易飞扬、易粘连,不易捕集;三是吹灰时由于烟尘量急剧增大,瞬间排尘浓度较高,除尘器应具备良好的负荷适用性。基于烟气产物相关数据的计算,提出了除尘器的技术要求,计算了关键部分的设计参数,设计了清灰结构形式和控制方式,实现了从吹灰到除尘全过程的自动控制,其模块组设计理念使得整套装置可以根据烟气总处理量和场地大小对设备模块进行有机组合。研制样机在睢宁输油站安装投用,性能良好,收到了预期效果。

     

    Abstract: Soot removing operation for tubular heater will cause environmental pollution, so it is necessary to develop a kind of environmentally friendly soot remover. The technical questions to be solved are as follows: (1) under the conditions of initial heater structure and thermal efficiency, 98% of soot in flue gas should be removed; (2) the poor conditions in the gas flue consisted of oil drop, asphalt, carbon black and impurities which is hard to remove, characteristics of the flue in lower volume weight and smaller particle size of 98% being less than 1 μm with floatability and/or viscosity should be taken into account and (3) the excellent load availability that soot remover can deal with a sharp increase soot volume with the instantaneous high concentration soot when it is removed should be designed. Based on calculation results of related flue gas data, requirements on soot controller are put forward. Through calculating relative design parameters, the soot removing structure and control mode are designed, which realizes the automatic control process from soot blowing to removing. This model group theory makes the organic combination for all equipments based on flue gas volume and workshop space. The prototype has been used in Suining Pump Station, showing excellent performance and reaching expectation.

     

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