浮顶排水管的故障分析和选用
Fault Analysis and Selection of Drain System for Floating Roof Tank
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摘要: 浮顶中央排水管是大型浮顶储罐必备的排水装置, 对其总的要求是能随浮盘自由升降, 直管连接处密封可靠, 且转动灵活, 装置本身能耐储液和雨水腐蚀。由于其各类产品结构各异, 应用条件不尽相同, 排水管在运行中均存在程度不同的问题, 旋转接头式排水管动密封点的泄漏则是发生在运行中的主要问题之一。分析表明, 泄漏的原因有: ①未严格按照施工规范安装, 以及运行期间储罐基础发生不均匀沉降, 导致旋转接头受到挤压; ②接头密封与储液和罐容不匹配; ③排水管的结构不合理。提出了改进措施: 改善旋转接头动密封点的受力状况; 在局部管段采用水平面内门形补偿器结构连接旋转接头。调研结果表明, 根据实际运行的储液和罐容情况, 大型原油储罐宜采用旋转接头式浮顶排水管, 成品油储罐宜采用金属软管式排水管。Abstract: The central drain pipe is an essential device for large size floating roof tanks. The basic requirements for the drain pipe are: capable of heaving freely with the pontoon, reliable sealing in its swivels and flexible rotation, . corrosion resistant in crude oil and rainwater. However, some faults with all kinds of drain pipes took place during its operation due to the different structures and different service environments, one of the faults is the leakage of dynamic seal on the swivel. The analyzing results of the leakage showed that the swivel was compressed due to mishandling in its installation and uneven settlement of tank foundation during operation, that the seal is not applicable to the crude oil stored and the tank volume, and that the structure of drain pipe is not reasonable. Improvements are put forward, which are altering the tensional state of dynamic seal of swivel, and connecting the swivel with expansion loop at water-level for localized pipe section. The investigation indicated that drain pipe with swivel is suitable for large size oil tanks, while drain pipe with metal hose is applicable to product oil tanks.