减震式通球止回阀的设计和使用性能
Design and Application of Shock Attenuating Check Valve for Pipeline Pigging
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摘要: LRTH 764X/Y-350/6.4型减震式通球止回阀, 除具有一般止回阀的功能外, 还具有液缸阻尼缓冲减震、低压密封好的特点, 其最低密封压力为0.003MPa(出厂试验压力), 可适用于通球的管道, 能满足管道的反输流程需要。该止回阀的阀体结构为整体铸造, 阀体两端与管道的连接采电焊接方式。阀瓣与密封座采用了软、硬密封结构, 可以根据用户的要求用丁晴耐油橡胶、高温橡胶或增强聚四氟制作。该阀还安装了调节平衡力矩范围的平衡机构, 可以降低阀瓣开启后的流阻损失。经过两年的工业应用表明, 阀门密封无任何泄漏, 阀瓣开启平稳, 无撞击声; 手动开启阀瓣试验证明, 阀瓣固定性好, 开启轻便, 完全适用于原油、成品油和非腐蚀性流体的管道。Abstract: The shock attenuating check valve of LRTH764 X/Y-350/6-4 type, a newly developed multiple purpose check valve while keeping the conventional functions, is characterised by shock attenuation through the damping of hydraulic cylinder, and low pressure tight sealing. With a minimum sealing pressure of 0.003 MPa(factory testing pressure), it can be installed in the bypass for pigging, while maintaining the operability for reverse pumping. It is integrally casted, with its both ends welded to pipeline. Both soft and hard sealing materials are available for valve clack and cup, with the soft material being made of oil resistant acrylonitrile-butadiene rubber, high temperature rubber or reinforced polytetrofluorine as required by the customer. Equalizing feature for rearrangement of counter-balance moment is available in the valve, resulting in less flow resistance loss after openning the valve clack. Two year industrial applications demonstrate such facts as no sealing leakage, stable clack openning and no inner shocking. It is also proved by manually operating valve clack that the valve is stably fixed, easy to operate, and applicable in pipeline systems handling crude oil, oil products, or non-corrosive fluid. Also introduced are the design procedure and the strength and process calculations of its main part.