西大滩泵站管道破裂事故的处理
Actions against a Pipeline Rupture in Xidatan Pump Station
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摘要: 格拉成品油管道西大滩泵站1号主油泵, 在输送70号车用汽油过程中。泵吸入管道与闸阀法兰连接处的焊缝裂开了长80mm的裂缝, 喷油不止。造成裂缝的原因为泵出口压力大, 泵震动较大, 泵吸入管道刚度小, 使原有焊缝缺陷扩大等。针对泵吸入管道和集油管垂直焊接成一体的实际情况, 采用了停泵卸压的泵房内焊接的抢修方案。在抢修过程中, 通过停泵停输、泵房内通风换气、塞堆黄油确保集油管中油气不冒出等措施, 保证了安全。在抢修施工中, 除对焊缝进行焊接外, 还用大脚托架约束泵吸入管道, 保证了整个构件的稳定性。通过试验观察, 抢修工作很成功。使该泵站恢复了正常的输油生产, 积累了输油泵房带汽油焊接管道的宝贵经验。Abstract: The pipe to No. 1 Main Pump of Xidatan Pump Station of Golmut-Lahsa Pipeline cracked to 80 mm long at its flanged connection to the pump suction when transporting 70# gasoline. The rupture results from high pump discharge pressure, strong pump vibration, and low pipe rigidity near pump suction. Considering that the pipeline is welded perpendicularly to the pump, an in-house rash repair is carried out, with welding made after pump shutdown, complete ventilation and blocking pipe end with grese to prevent gasoline from escaping. In addition, a big support is confirmed successfull, and normal operation is resumed and valuable experiences on rush repairing by welding in oil pump house are accumilated.