长输管道的韧性设计
Toughness Design of Trunk Pipeline
-
摘要: 为保证长输管道系统的安全可靠, 韧性设计是管道设计的重要指标, 足够的韧性可以延缓或阻止断裂事件的进程。管道韧性设计基本出发点是安全性和经济性, 综合平衡这两方面因素, 并在断裂力学的基础上, 提出了管道韧性设计的基本原则, 即开裂控制原则、裂纹扩展的止裂原则和封口形貌原则。开裂控制原则提出了根据Cv与钢管全壁厚临界缺陷尺寸的关系曲线, 来确定相应管道对于开裂控制的韧性设计要求; 裂纹扩展的止裂原则是根据W.A.maxey等所提出的预测延性断裂的CVN方法, 认为钢管的强度越高, 工作压力越大, 管径越大, 所要求的韧性值越大; 断口形貌原则是根据钢管的断裂速度和断口剪切面SA的关系, 提出了以DWTT的80%FATT~85%FATT为管道韧性设计和评定的标准。管道韧性设计受多方面因素的影响, 分别分析了管道钢的强度及设计水平、管壁厚度、管径、输送介质、钢管的不同邵位、环境条件等相关的影响因素。Abstract: As an important factor in pipeline design, sound pipeline toughness design can guarantee safe and reliable operation and delay or avert fractures. The focuses of attention for pipeline toughness design are safety and e-conomic rationality. With these two factors synthesized, the following basic principles for pipeline toughness design are presented on the basis of fracture mechanics: the principles of fracture control, fracture propaga-tion arresting and fracture pattern. Fracture control principle means to decide upon the requirements of pipe toughness design for fracture conyol according to the curve of Cv vs. critical pipe thickness; Fracture propagation arresting principle is that according to the CVN method which can predict toughness fracture and which was presented by W. A. Maxey, the strength, the higher the working pressure and the larger the pipe diameter, the higher the toughness required. The fracture pattern principle points out that, according to the relation between tearing rate and fracture shear area (SA), the design and evaluation criterion for pipe toughness shall be 80%-85% FATT of the DWTT. The following factors having effect on pipe toughness are analysed: line pipe strength and design level, pipe thickness and diameter, medium transported, locations in pipe environmental impact, etc.