冯金奎, 陈岗. 中碳钢管敷设野外输油管道的实践[J]. 油气储运, 1994, 13(5): 40-43, 50.
引用本文: 冯金奎, 陈岗. 中碳钢管敷设野外输油管道的实践[J]. 油气储运, 1994, 13(5): 40-43, 50.
Feng Jinkui, Chen Gang. The Practice of Laying Medium-Carbon Steel Pipes in Field[J]. Oil & Gas Storage and Transportation, 1994, 13(5): 40-43, 50.
Citation: Feng Jinkui, Chen Gang. The Practice of Laying Medium-Carbon Steel Pipes in Field[J]. Oil & Gas Storage and Transportation, 1994, 13(5): 40-43, 50.

中碳钢管敷设野外输油管道的实践

The Practice of Laying Medium-Carbon Steel Pipes in Field

  • 摘要: 根据中碳钢管敷设野外输油管道的实践,提出了用中碳钢管替代低碳钢管必须解决的问题,论述了解决方法。中碳钢管材(J-55)的化学成分,含碳量介于40#与45#钢之间,含硫量明显低于低碳钢,含锰量变化区间较大,计算出的碳当量大于0.6%,表明管材的可焊性较差;其机械性能,抗拉强度和屈服极限比低碳钢高,冲击韧性相对较小,延伸率变化区间大,形成强度有余、塑性和韧性不足的特点,使系统有发生脆性断裂的危险。为了保证焊接后的管道在不产生裂纹的前提下具有足够的机械强度,对管道及附件加工、安装及试验等作业程序作了明确规定,并对管道焊接工艺提出了详细要求。为了检验工艺设计是否合理,施工质量是否合格,及时清除可能对系统安全运行造成威胁的隐患,有必要对管道中存在的主要缺陷进行安全性评定。实践证明,只要选择合理的焊接工艺,进行严格的质量检查和认真的安全评定,中碳钢管用作野外输油管道是可行的。

     

    Abstract: According to the experience of laying medium-carbon steel pipeline in field, the problems encountered during substituting low-carbon steel pipe by medium-carbon steel pipe are introduced and the solutions to these problems discussed. The medium-carbon steel pipe (J-55) has a poor weldability due to its chemical compositions: carbon content in between that of 40# and 45# steel, sulphur content much less than that in low-carbon steel, manganese content changing within a large range, and a calculated carbon equivalent of over 0.6%. Comparing with low-carbon steel, it has a higher tensile strength and yield strength, lower impact flexibility, and larger rate of elongation, and has the characteristics of more than enough strength but not plasticity and flexibility, and a high risk of br ittle fracture. In order to achieve enough mechanical strength without cracking in the welded pipeline, unequivocal regulations are made for the processing, installation and testing of pipeline and related facilities, and detailed requirements specified for pipe welding procedures. It is necessary to carry out safety eva luation for the pipeline system, so as to achieve reasonable process design and qualified construction and to remove timely any hidden danger occured during pipeline operation. It is proved feasable to lay medium-carbon steel pipe in field for oil transportation provided that reasonable welding procedures be adopted, and strict qualification and safety evaluation followed.

     

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