黄奎. 含固重污油储罐运行方案优化[J]. 油气储运, 2011, 30(2): 144-146. DOI: CNKI:13-1093/TE.20110212.1006.000
引用本文: 黄奎. 含固重污油储罐运行方案优化[J]. 油气储运, 2011, 30(2): 144-146. DOI: CNKI:13-1093/TE.20110212.1006.000
HUANG Kui. Operation scheme optimization of tank containing solid and heavy dirty oil[J]. Oil & Gas Storage and Transportation, 2011, 30(2): 144-146. DOI: CNKI:13-1093/TE.20110212.1006.000
Citation: HUANG Kui. Operation scheme optimization of tank containing solid and heavy dirty oil[J]. Oil & Gas Storage and Transportation, 2011, 30(2): 144-146. DOI: CNKI:13-1093/TE.20110212.1006.000

含固重污油储罐运行方案优化

Operation scheme optimization of tank containing solid and heavy dirty oil

  • 摘要: 基于煤液化制油装置配套含固重污油储罐的原运行方案, 针对中压蒸汽加热、搅拌器双层叶轮搅拌、物料沉积堵塞机泵过滤器、轴承套脱落及加热器盘管断裂频出等问题, 分析了储罐底部形成煤胶质体的原因: 选用煤种的煤化程度低、储存介质的静压力、高温、固体颗粒的微米级粒径、搅拌器叶轮的离心力等, 共同构成了利于生成较大的煤晶核的条件; 随着胶质体表面积的扩大, 晶核的进一步增长, 物料成块速率和硬度加大, 导致搅拌器对其失去有效的搅拌作用。为此, 提出以下优化运行措施: 将加热器下层盘管热媒改为低压蒸汽; 在机泵过滤器上增设差压表系统; 搅拌器新增加一层搅拌叶轮, 在罐底增加转轴转枢支撑和密闭挠性轴; 采用三角构造, 使支架、加热器盘管、罐底形成稳定的构件体。由此提高了含固重污油储罐的运行效率, 满足了煤直接液化装置和输转系统的正常生产需要。

     

    Abstract: Based on the original operation scheme of tank containing solid and heavy dirty oil, which is used to match the device of coal liquefaction and in the light of the problems in medium pressure steam heating, bi-layer-impeller agitator, pump filter blocked by deposition, bearing sleeve shedding and heating coil fracture, the cause of coal gum formed at tank bottom is analyzed.Resultsshow that the coal gum is coming from the low coalification degree of the selected coal, static pressure of the storage medium, high temperature, micron powder, centrifugal force of agitator impeller and so on, which constitute the conditions of coal crystal nucleus enlargement. With the increase of gum area, the coal crystal nucleus grows up continuously, and the agglomerate rate and rigidity of materiel are increased. As a result, the stirring of the agitator is failed. The optimization methods are offered that uses low pressure steam as heat medium of underlayer heating coil, setting differential pressure systems in the pump filter, adding one more layer impeller in agitator, adding hinge backstop and airtight flexible shaft at tank bottom, making trestle, coil heater and tank bottom more stable by using triangle structure. Therefore, the running efficiency of tank containing solid and heavy dirty oil is increased and the direct device of coal liquefaction and transportation system can run normally.

     

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