王财林, 闫锋, 邱姝娟, 朱新龙, 韩宗来, 李敬法, 宇波, 李玉星, 俞欣然. 成品油管道顺序输送甲醇的关键设备适应性研究[J]. 油气储运. DOI: 10.6047/j.issn.1000-8241.202505190276
引用本文: 王财林, 闫锋, 邱姝娟, 朱新龙, 韩宗来, 李敬法, 宇波, 李玉星, 俞欣然. 成品油管道顺序输送甲醇的关键设备适应性研究[J]. 油气储运. DOI: 10.6047/j.issn.1000-8241.202505190276
WANG Cailin, YAN Feng, QIU Shujuan, ZHU Xinlong, HAN Zonglai, LI Jingfa, YU Bo, LI Yuxing, YU Xinran. Research on the Adaptability of Key Equipment for Sequential Methanol Transportation in Product Oil Pipelines[J]. Oil & Gas Storage and Transportation. DOI: 10.6047/j.issn.1000-8241.202505190276
Citation: WANG Cailin, YAN Feng, QIU Shujuan, ZHU Xinlong, HAN Zonglai, LI Jingfa, YU Bo, LI Yuxing, YU Xinran. Research on the Adaptability of Key Equipment for Sequential Methanol Transportation in Product Oil Pipelines[J]. Oil & Gas Storage and Transportation. DOI: 10.6047/j.issn.1000-8241.202505190276

成品油管道顺序输送甲醇的关键设备适应性研究

Research on the Adaptability of Key Equipment for Sequential Methanol Transportation in Product Oil Pipelines

  • 摘要: 国内部分成品油管道输送负荷率低,利用成品油管道顺序输送甲醇,既是满足甲醇长距离、大规模储运的重要手段,也是充分利用管道资产的有效途径。甲醇的水溶性、强极性、易挥发性、易燃性、毒性等性质与汽油、柴油等成品油存在较大差异,对成品油管道关键设备的适应性提出了挑战。本研究结合国内外标准规范与工程实践,从材料适应性、功能适应性和安全环保适应性三方面深入探究了储罐、输油泵、阀门、流量计等核心设备在成品油管道顺序输送甲醇场景中的适应性,建立了关键设备适应性评价技术图谱,并提出了建议及改进措施。在材料适应性方面,甲醇储罐应优先选用不锈钢或涂覆有氟化物或环氧改性涂层的碳钢,密封元件推荐采用聚四氟乙烯等耐甲醇溶胀材料;输油泵及阀门主体推荐316L不锈钢等高耐蚀材质。功能适应性聚焦于设备工艺与结构:储罐应采用钢制抗爆内浮顶与多重密封系统以强化气密性;输油泵可通过优化入口条件并采用动态压力/流量调节算法以抑制气蚀、减少过泵混油;阀门需集成零泄漏密封与防火防爆设计,实现紧急工况下的快速截断。安全环保适应性层面,管道输送系统的关键设备亟需构建涵盖“材料选择-密封控制-泄漏监测-挥发性有机物回收-应急处置”的多级防护体系。该研究可助力我国成品油管道顺序输送甲醇工程实践,推动现有油气管道系统向多介质、新能源方向发展,促进能源行业可持续进步。

     

    Abstract: In China, certain product oil pipelines operate at low load rates, and utilizing these pipelines for sequential methanol transportation serves as both a crucial approach to fulfill the requirements of long-distance, large-scale methanol storage and transportation and an effective means to optimize pipeline asset utilization. However, methanol’s distinct properties—including water solubility, strong polarity, high volatility, flammability, and toxicity—differ significantly from those of conventional refined products such as gasoline and diesel, posing substantial challenges to the compatibility of key equipment in product oil pipelines. This study comprehensively investigates the adaptability of core equipment (storage tanks, oil transfer pumps, valves, and flowmeters) in the context of sequential methanol transportation through product oil pipelines, integrating domestic and international standards and engineering practices, with a focus on three dimensions: material compatibility, functional compatibility, and safety-environmental compatibility. Technical charts for evaluating the adaptability of key equipment are established. Specific recommendations and improvement measures are proposed as follows. For material compatibility, methanol storage tanks should prioritize stainless steel or carbon steel coated with fluoride or epoxy-modified coatings, while sealing components should employ materials resistant to methanol swelling, such as polytetrafluoroethylene (PTFE); pump and valve bodies should utilize highly corrosion-resistant materials like 316L stainless steel. Regarding functional compatibility, which emphasizes equipment design and structural optimization, storage tanks should adopt steel-built explosion-resistant internal floating roofs combined with multi-stage sealing systems to enhance vapor tightness; oil transfer pumps should mitigate cavitation and reduce product mixing across pumps by optimizing inlet conditions and implementing dynamic pressure/flow regulation algorithms; valves must integrate zero-leakage sealing mechanisms and fire/explosion-proof designs to enable rapid shutdown during emergencies. In terms of safety-environmental compatibility, critical equipment within pipeline systems urgently requires the establishment of a multi-level protection framework encompassing materials selection, seal integrity control, leakage monitoring, volatile organic compound (VOC) recovery, and emergency response protocols. This research provides technical support for advancing China’s engineering practices in sequential methanol transportation via product oil pipelines, promotes the transformation of existing oil and gas pipeline infrastructure toward multimodal and renewable energy-oriented systems, and contributes to the sustainable development of the energy sector.

     

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