付璇, 李凤新, 邢晓凯. 中低含水集输管道两相流积液形成规律与预测[J]. 油气储运. DOI: 10.6047/j.issn.1000-8241.202502180032
引用本文: 付璇, 李凤新, 邢晓凯. 中低含水集输管道两相流积液形成规律与预测[J]. 油气储运. DOI: 10.6047/j.issn.1000-8241.202502180032
Fu Xuan, Li Fengxin, XING Xiaokai. Formation law and prediction of two-phase flow accumulation in medium and low water-content gathering and transportation pipelines[J]. Oil & Gas Storage and Transportation. DOI: 10.6047/j.issn.1000-8241.202502180032
Citation: Fu Xuan, Li Fengxin, XING Xiaokai. Formation law and prediction of two-phase flow accumulation in medium and low water-content gathering and transportation pipelines[J]. Oil & Gas Storage and Transportation. DOI: 10.6047/j.issn.1000-8241.202502180032

中低含水集输管道两相流积液形成规律与预测

Formation law and prediction of two-phase flow accumulation in medium and low water-content gathering and transportation pipelines

  • 摘要: 目的中国内陆油田逐渐进入开采的中后期,地面集输系统中含水率比例逐年升高,在部分工况条件下会形成集输管道底部积液,并为管道营造腐蚀环境,增大地面集输系统的腐蚀失效风险。方法针对中低含水集输管道油水两相流动特性展开了积液形成数值模拟研究。模拟了不同管径、流速、含水率和倾斜角度条件下的底部积液形成规律,获取了不同工况条件下的积液体积分数和位置,探究了积液影响因素和形成规律,绘制了油水两相流动的流型与积液状态表,并在此基础上利用随机森林法建立了集输管道积液预测模型。结果中低含水集输管道底部积液的形成过程大致可分为四个环节,分别是絮凝、聚结、析出和沉积;模拟工况中积液与流速呈正相关,与含水率呈负相关,与倾斜角度和管径呈先增加后减小的变化趋势,且底部积液和分层流动形成的概率为50%,极易产生管道腐蚀环境;通过随机森林法建立了中低含水集输管道底部积液预测模型,且模型预测误差约为10%以内。结论研究成果可为中低含水集输管道两相流动积液形成规律提供研究借鉴与探索路径,未来可通过改变集输管道的运行参数来对底部积液现象进行科学治理工作,如在设计阶段选取更适宜的管道倾斜角度和管径以及在生产阶段选择更适宜的流速等。积液形成规律和预测模型可为油田地面集输开展管道腐蚀的治理工作提供理论借鉴。

     

    Abstract: Purpose As China's inland oil fields gradually enter the middle and later stages of development, the proportion of water content in the low and medium water-content surface gathering and transportation system increases year by year. Under some working conditions, liquid accumulation may form at the bottom of the gathering and transportation pipeline, creating a corrosive environment for the pipeline and increasing the risk of corrosion failure in the surface gathering and transportation system. Method A numerical simulation study was conducted on the formation of liquid accumulation in the oil-water two-phase flow characteristics of the low and medium water-content gathering and transportation pipelines. The formation law of bottom liquid accumulation was simulated under different pipe diameters, flow rates, water content, and inclination angles, obtained the volume fraction and position of liquid accumulation under different working conditions, explored the influencing factors and formation laws of liquid accumulation, drew the flow pattern and liquid accumulation state table of oil-water two-phase flow, and established a prediction model for liquid accumulation in gathering and transportation pipelines using the random forest method based on this. Result The formation process of bottom fluid accumulation can be roughly divided into four stages, namely coagulation, coalescence, precipitation, and sedimentation in the low and medium water-content gathering and transportation pipeline. In the simulated working conditions, the accumulation of liquid is positively correlated with the flow rate, negatively correlated with the water content, and shows a trend of increasing first and then decreasing with the inclination angle and pipe diameter. The probability of bottom accumulation and stratified flow formation is 50%, which is highly prone to pipeline corrosion environment; Establish a fluid accumulation prediction model using the random forest method, with a prediction error of approximately 10% or less. Conclusion The research results can provide reference and exploration path for the formation law of two-phase flow and liquid accumulation in the low and medium water-content gathering pipelines. In the future, scientific treatment of bottom liquid accumulation phenomenon can be carried out by changing the operating parameters of gathering pipelines, such as selecting more suitable pipeline inclination angle and diameter in the design stage and selecting more suitable flow velocity in the production stage. The formation pattern and prediction model of fluid accumulation can provide theoretical reference for the treatment of pipeline corrosion in oilfield surface gathering and transportation.

     

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