曲建军, 纪瑞军. 石油库储罐检修策略[J]. 油气储运, 2023, 42(11): 1307-1312. DOI: 10.6047/j.issn.1000-8241.2023.11.011
引用本文: 曲建军, 纪瑞军. 石油库储罐检修策略[J]. 油气储运, 2023, 42(11): 1307-1312. DOI: 10.6047/j.issn.1000-8241.2023.11.011
QU Jianjun, JI Ruijun. Storage tank maintenance strategy in oil storage[J]. Oil & Gas Storage and Transportation, 2023, 42(11): 1307-1312. DOI: 10.6047/j.issn.1000-8241.2023.11.011
Citation: QU Jianjun, JI Ruijun. Storage tank maintenance strategy in oil storage[J]. Oil & Gas Storage and Transportation, 2023, 42(11): 1307-1312. DOI: 10.6047/j.issn.1000-8241.2023.11.011

石油库储罐检修策略

Storage tank maintenance strategy in oil storage

  • 摘要: 常压储罐是石油库最重要的静设备,随着储罐长周期运行,在环境、外力、介质的影响下,会出现局部防腐涂层失效、本体及附件腐蚀、密封老化、焊接接头开裂等问题,需通过检修来消除或改善。为了优化检修周期,基于现有标准法规,系统梳理了开罐检验、在线检验、基于风险的检验(Risk Based Inspection, RBI)的基本原理及工程应用过程中的优劣势;在此基础上,分析了现有储罐检验方案的不足,进而提出RBI技术与底板在线声发射技术相结合的检验方案,并利用开罐漏磁扫描检验方案对其进行了现场验证,证明了其可行性;制定了开罐检验与“RBI+底板声发射”相结合的检验策略,以全方位掌握储罐腐蚀状态。同时,从防腐蚀涂层失效处理及焊接接头埋藏缺陷检验与处置两方面对储罐检修方案进行优化,以制定科学且经济的检维修策略。研究成果对于指导储罐检维修工作的实施并改善储罐的服役状态具有重要的工程实用价值。

     

    Abstract: As the most important static equipment in oil storage, atmospheric pressure storage tanks, in the long course of time under the influence of the environment, external forces, and the force of different mediums, are apt to meet the problems of partial anti-corrosion coating failure, corrosion of the body and its accessories, ageing of seal, and cracking of welded joints, which require regular check and repair. In order to optimize the maintenance cycle, this research, based on the current standards and regulations, systematically reviewed the basic principles of cutout test, online test, Risk Based Inspection (RBI) and their advantages and disadvantages in engineering application. This research also analyzed the shortcomings of the current storage tank test programs, then further proposed a test program combining RBI technology and online acoustic emission technology of bottom plate. By applying the cut-out magnetic flux leakage scanning test program, the field verification of the proposed test program is carried out, which proved its feasibility. Therefore, a comprehensive test strategy combining the cut-out test and "RBI+ bottom plate acoustic emission" was developed, which enabled to fully acquire the corrosion state of the storage tank in all aspects. At the same time, the research made optimization to the storage tank maintenance program after taking into consideration the anti-corrosion coating failure treatment and welding joint buried defect inspection and disposal, so as to formulate a scientific and economical test and maintenance strategy. The findings of this study hold significant practical value for the field of engineering, particularly in terms of guiding the implementation of tank inspection and maintenance and ultimately. These findings have the possibility to improve comprehensively the service of storage tanks.

     

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