梁守才, 孙皓, 孙超, 马焱, 刘万强. 小曲率半径低压输气管道内检测器研制与应用[J]. 油气储运, 2023, 42(11): 1261-1266. DOI: 10.6047/j.issn.1000-8241.2023.11.006
引用本文: 梁守才, 孙皓, 孙超, 马焱, 刘万强. 小曲率半径低压输气管道内检测器研制与应用[J]. 油气储运, 2023, 42(11): 1261-1266. DOI: 10.6047/j.issn.1000-8241.2023.11.006
LIANG Shoucai, SUN Hao, SUN Chao, MA Yan, LIU Wanqiang. Development and application of inline inspectors in low-pressure gas pipelines with small curvature radii[J]. Oil & Gas Storage and Transportation, 2023, 42(11): 1261-1266. DOI: 10.6047/j.issn.1000-8241.2023.11.006
Citation: LIANG Shoucai, SUN Hao, SUN Chao, MA Yan, LIU Wanqiang. Development and application of inline inspectors in low-pressure gas pipelines with small curvature radii[J]. Oil & Gas Storage and Transportation, 2023, 42(11): 1261-1266. DOI: 10.6047/j.issn.1000-8241.2023.11.006

小曲率半径低压输气管道内检测器研制与应用

Development and application of inline inspectors in low-pressure gas pipelines with small curvature radii

  • 摘要: 为满足油田小曲率半径低压天然气集输管道的检测需求,研制了一种适用于此类管道的漏磁内检测器。将漏磁内检测器聚氨酯导向盘更换为钢刷结构,有效减小内检测器在弯头处的启动压差,以降低内检测器运行速度,并对内检测器励磁结构进行优化,以减小永磁体体积。将改造后的内检测器应用于某油田此类输气管道,结果表明:与原有输气管道漏磁内检测器相比,改造后的内检测器在弯头处的启动压差降低约40%,内检测器最大运行速度由11 m/s降至6.8 m/s, 95%检测里程控速在5 m/s以下,并可以准确获取管道内外壁缺陷数据。研究成果弥补了小曲率半径低压力输气管道内检测器的技术短板,可有效提升油田集输管道本质安全水平。

     

    Abstract: A specialized inline magnetic leakage inspector has been developed for low-pressure natural gas gathering and transmission pipelines with small curvature radii in oilfields. By replacing the polyurethane guide disc of the leakage inspector with a steel brush, the start-up differential pressure at the elbow of the inline inspectors and the operating speed of the inspector are effectively reduced, optimizing its excitation structure and decreasing the size of the permanent magnet. The modified inline inspectors has been successfully applied in an oilfield gas transmission pipeline, resulting in a significant reduction of approximately 40% in start-up differential pressure at the elbow.The maximum operating speed has been reduced from 11 m/s to 6.8 m/s, with 95% of the detection mileage conducted at a controlled speed below 5 m/s. This ensures more accurate defect data for both the inner and outer pipeline walls. The research outcome represents a substantial improvement in inspector technology for low-pressure gas pipelines with small curvature radii, leading to enhanced intrinsic safety levels in oilfield gathering and transmission pipelines.

     

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