刘玉卿, 张振永, 吴圣思, 季蓓蕾, 张宏, 刘啸奔. 水网地区大口径X80管道环焊缝安全评价[J]. 油气储运, 2023, 42(10): 1128-1136. DOI: 10.6047/j.issn.1000-8241.2023.10.006
引用本文: 刘玉卿, 张振永, 吴圣思, 季蓓蕾, 张宏, 刘啸奔. 水网地区大口径X80管道环焊缝安全评价[J]. 油气储运, 2023, 42(10): 1128-1136. DOI: 10.6047/j.issn.1000-8241.2023.10.006
LIU Yuqing, ZHANG Zhenyong, WU Shengsi, JI Beilei, ZHANG Hong, LIU Xiaoben. Safety assessment on girth welds of large-diameter X80 pipelines in water network area[J]. Oil & Gas Storage and Transportation, 2023, 42(10): 1128-1136. DOI: 10.6047/j.issn.1000-8241.2023.10.006
Citation: LIU Yuqing, ZHANG Zhenyong, WU Shengsi, JI Beilei, ZHANG Hong, LIU Xiaoben. Safety assessment on girth welds of large-diameter X80 pipelines in water network area[J]. Oil & Gas Storage and Transportation, 2023, 42(10): 1128-1136. DOI: 10.6047/j.issn.1000-8241.2023.10.006

水网地区大口径X80管道环焊缝安全评价

Safety assessment on girth welds of large-diameter X80 pipelines in water network area

  • 摘要: 水网地区土壤含水量大、土质松软,极易发生沉降,管道在沉降作用下受到轴向载荷的作用,受拉伸载荷作用的环焊缝具有较高的失效风险。为保障管道的本质安全,针对水网地区直径1 422 mm的X80管道,采用非线性有限元方法建立了突变型软土沉降下管道轴向应力-应变数值计算模型,得到了最危险的突变型沉降工况下不同软土沉降位移对管道轴向载荷大小与分布的影响。在此基础上,采用BS 7910-2019《金属结构中缺陷可接受性评定方法导则》对软土沉降区不同位置管道焊缝的安全性进行评价,分析外部载荷条件及焊缝错边的影响,发现错边量增加将导致评估所用载荷比与韧性比增大,管道安全保守性降低。在临界裂纹尖端张开位移(Crack Tip Opening Displacement,CTOD)值取现有准则0.25 mm的条件下,采用一级评估曲线,水网地区X80管道焊缝始终处于安全状态。若采用二级评估曲线,当临界CTOD值减小至0.08 mm、沉降位移取最大值1 m时,X80管道焊缝处于安全临界状态。

     

    Abstract: As the soil in the water network area is soft and has large water content, it is very easy to settle, which applies an axial load to the pipeline, and the girth weld under the action of tensile load has a higher risk of failure. In order to ensure the intrinsic safety of the pipeline, a nonlinear finite element method was adopted to establish a numerical calculation model for the axial stress and strain of the pipeline under sudden settlement of soft soil based on the X80 pipeline with a diameter of 1 422 mm in the water network area, and thus the influence of different settlement displacements of soft soil on the size and distribution of the axial load of pipeline under the most unfavorable sudden displacement condition was studied. On this basis, the safety of pipeline welds at different locations in the soft soil settlement area was evaluated according to the Guide to Methods for Assessing the Acceptability of Flaws in Metallic Structures (BS 7910-2019). Meanwhile, the influence of external load conditions and weld misalignment was analyzed, which indicates that the increase of misalignment leads to an increase in the load ratio and toughness ratio used in the assessment, with the conservativeness reduced for the safety of pipeline. If the critical Crack Tip Opening Displacement (CTOD) is taken to be 0.25 mm in the current standard, and the level-1 assessment curve is adopted, the welds of X80 pipeline in the water network area are always in a safe state. If the level-2 assessment curve is used, the X80 pipeline weld is in a critical safe state when the critical CTOD is reduced to 0.08 mm and the settlement displacement takes the maximum value of 1 m.

     

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