刘保侠, 王猛, 马玉雷. 离心式压缩机组转子系统故障判定方法[J]. 油气储运, 2023, 42(6): 685-693. DOI: 10.6047/j.issn.1000-8241.2023.06.010
引用本文: 刘保侠, 王猛, 马玉雷. 离心式压缩机组转子系统故障判定方法[J]. 油气储运, 2023, 42(6): 685-693. DOI: 10.6047/j.issn.1000-8241.2023.06.010
LIU Baoxia, WANG Meng, MA Yulei. Fault diagnosis method for rotor system of centrifugal compressor units[J]. Oil & Gas Storage and Transportation, 2023, 42(6): 685-693. DOI: 10.6047/j.issn.1000-8241.2023.06.010
Citation: LIU Baoxia, WANG Meng, MA Yulei. Fault diagnosis method for rotor system of centrifugal compressor units[J]. Oil & Gas Storage and Transportation, 2023, 42(6): 685-693. DOI: 10.6047/j.issn.1000-8241.2023.06.010

离心式压缩机组转子系统故障判定方法

Fault diagnosis method for rotor system of centrifugal compressor units

  • 摘要: 离心式压缩机组转子系统包含转子本身及其支撑结构,转子平衡状态发生变化及支撑结构的复合弹簧刚度异常是转子系统的常见故障,二者同时发生时将产生不易辨别的异常振动现象。为准确识别、诊断该类型故障,建立了转子振动分析模型,对不同转速下转子不平衡状态发生变化及复合弹簧刚度异常的情况进行分析,研究了此类故障对振动造成的影响。结果表明,上述两种故障发生时转子振动响应将产生一系列富有规律的变化,并通过实例应用对相关理论进行了验证,从而对该故障的识别、分析提供了理论和实践两方面的支持。研究成果可帮助现场工作人员发现单一的转子平衡状态异常、复合弹簧刚度异常及二者同时发生时产生的复杂故障,有助于判断故障位置、查找故障原因、制定有针对性的维检修计划,保障长距离天然气输送管道离心式压缩机组的安全运行。

     

    Abstract: The rotor system of the centrifugal compressor unit comprises the rotor and the support structure. The change in the rotor balance state and the abnormal stiffness of the composite spring are common faults of the rotor system. However, the simultaneous occurrence of the above two will result in an abnormal vibration that is not easy to be distinguished. In order to identify and diagnose such faults accurately, a rotor vibration analysis model was established to analyze the change in the rotor unbalance state and the abnormal stiffness of composite spring at different rotating speeds. Meanwhile, the influence of such faults on vibration was studied. The results show that the rotor vibration response will produce a series of regular changes when the above two faults occur. The relevant theories were verified by practical application, providing theoretical and practical support for the identification and analysis of the fault. Generally, the research results could assist the field staff to find the abnormal state of rotor balance, the abnormal stiffness of the composite spring, and the complex fault at the simultaneous occurrence of the two. This is helpful to judge the fault location, find out the fault cause and formulate the targeted maintenance plan, so as to ensure the safe operation of centrifugal compressor units in long-distance natural gas pipelines.

     

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