蒲斌, 徐烈, 何鹏飞, 蒋森. 防喘阀开启引起压气站循环温升及解决措施[J]. 油气储运, 2023, 42(6): 632-640, 693. DOI: 10.6047/j.issn.1000-8241.2023.06.004
引用本文: 蒲斌, 徐烈, 何鹏飞, 蒋森. 防喘阀开启引起压气站循环温升及解决措施[J]. 油气储运, 2023, 42(6): 632-640, 693. DOI: 10.6047/j.issn.1000-8241.2023.06.004
PU Bin, XU Lie, HE Pengfei, JIANG Sen. Circulating temperature rise of compressor station caused by opening of anti-surge valve and its solution[J]. Oil & Gas Storage and Transportation, 2023, 42(6): 632-640, 693. DOI: 10.6047/j.issn.1000-8241.2023.06.004
Citation: PU Bin, XU Lie, HE Pengfei, JIANG Sen. Circulating temperature rise of compressor station caused by opening of anti-surge valve and its solution[J]. Oil & Gas Storage and Transportation, 2023, 42(6): 632-640, 693. DOI: 10.6047/j.issn.1000-8241.2023.06.004

防喘阀开启引起压气站循环温升及解决措施

Circulating temperature rise of compressor station caused by opening of anti-surge valve and its solution

  • 摘要: 采用集中后空冷方式的压气站在运行过程中,当压缩机防喘阀开启后,压缩机出口未经冷却的高温天然气会由防喘振管道进入压缩机入口,被压缩机反复循环增压,温度将出现显著上升。无人站运行过程中,存在对该现象处置不及时影响压缩机正常运行、降低管道防腐层寿命的问题。通过分析循环温升的原因及其影响,提出可通过控制打开站内循环阀至合适开度,从而关闭压缩机防喘阀,并以此解决循环温升问题。为此,提出了带死区的PI控制用于控制站内循环阀开度,并设定了开始控制打开站内循环阀的条件、PI控制的目标值及相关控制参数。经过运行验证,该措施有效控制了集中后空冷工艺条件下压缩机防喘阀打开后的循环温升问题,可保证压气站安全运行。研究成果可对集中后空冷方式压气站站内循环阀的自动控制提供指导,并为无人站的建设奠定基础。

     

    Abstract: During the operation of the compressor station where the centralized air after-cooling mode is adopted, the uncooled hightemperature natural gas from the discharge of compressor enters the suction of compressor through the anti-surge pipeline after the anti-surge valve is opened, and then the natural gas is subjected to the repeated cyclic pressurization in the compressor, resulting in obvious temperature rise. During the operation of the unmanned station, there are problems of untimely handling of such phenomenon, which affects the normal operation of the compressor and shortens the life of the pipeline coating. Herein, the causes and effects of circulating temperature rise were analyzed, and it was proposed to open the circulation valve in the station by control to an appropriate opening, further to close the anti-surge valve of the compressor and solve the problem of circulating temperature rise. Therefore, the PI control with dead band was proposed to control the opening of the circulation valve in the station, and the conditions for opening the circulation valve in the station, the target value of PI control and the relevant control parameters were also set. It is verified through operation that the circulating temperature rise after the opening of anti-surge valve of the compressor under the condition of centralized air after-cooling process is effectively controlled, capable of ensuring the safe operation of the compressor station. Generally, the research results could provide guidance for the automatic control of the circulation valve in the compressor station in the centralized air after-cooling mode, laying a foundation for the construction of the unmanned station.

     

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