张熠, 王凯, 喻西崇, 张恩勇. 海洋工程原型软管甲烷渗透试验[J]. 油气储运, 2023, 42(5): 557-563. DOI: 10.6047/j.issn.1000-8241.2023.05.009
引用本文: 张熠, 王凯, 喻西崇, 张恩勇. 海洋工程原型软管甲烷渗透试验[J]. 油气储运, 2023, 42(5): 557-563. DOI: 10.6047/j.issn.1000-8241.2023.05.009
ZHANG Yi, WANG Kai, YU Xichong, ZHANG Enyong. Methane penetration test of prototype hose for marine engineering[J]. Oil & Gas Storage and Transportation, 2023, 42(5): 557-563. DOI: 10.6047/j.issn.1000-8241.2023.05.009
Citation: ZHANG Yi, WANG Kai, YU Xichong, ZHANG Enyong. Methane penetration test of prototype hose for marine engineering[J]. Oil & Gas Storage and Transportation, 2023, 42(5): 557-563. DOI: 10.6047/j.issn.1000-8241.2023.05.009

海洋工程原型软管甲烷渗透试验

Methane penetration test of prototype hose for marine engineering

  • 摘要: 柔性软管是海洋资源开发的关键性装备,在油气输送过程中,内管中的甲烷、二氧化碳、硫化氢、水蒸气等气体小分子可逐渐渗透内压密封层,严重危害软管服役安全。为保证软管安全稳定运行,探究甲烷渗透规律,对常温条件下高密度聚乙烯(High Density Polyethylene, HDPE)原型软管进行了渗透试验。结果表明:(1)甲烷在HDPE管材中的渗透行为可大致分为溶解扩散期、缓慢解吸期及快速解吸期3个阶段,时间比例为1:6:5,第2阶段的均值气体透过率是第3阶段的1/3。(2) HDPE聚合物材料饱和溶解甲烷分子后,环空压力与气体透过率呈负指数函数关系。(3)发现了甲烷的超临界渗透特性,即试验压力在甲烷的临界压力附近时,气体透过率达到峰值;试验压力小于临界压力时,试验压力越大,气体透过率越大;反之,试验压力越大,气体透过率越小。研究成果可为柔性软管在海洋油气开发工程中的应用及新材料研发提供参考。

     

    Abstract: Flexible hoses are key equipment in the development of marine resources. During the transportation of oil and gas, the small gas molecules such as CH4, CO2, H2S and steam in inner pipes will gradually penetrate into the internal pressure sheath, which will seriously threat the service safety of flexible hoses. In order to ensure the flexible hoses run safely and stably, and to explore the methane permeation rule, the methane penetration test was conducted at the normal temperature with High Density Polyethylene(HDPE) prototype hoses. The results show that: (1) The permeation behavior of methane in the new HDPE pipe material can be roughly divided into three stages, i.e., the dissolution and diffusion period, the slow desorption period and the rapid desorption period, at a time ratio of 1:6:5, and the average gas permeability in the second stage is one third of that in the third stage.(2) After the saturation and dissolution of methane molecules in HDPE material, the annular pressure and the gas permeability are in the relationship of negative exponential function.(3) The supercritical permeability characteristics of methane are found, specifically, the gas permeability peaks when the test pressure is close to the critical pressure of methane. When the test pressure is lower than the critical pressure, the greater the test pressure, the greater the gas permeability.However, when the test pressure is higher than the critical pressure, the greater the test pressure, the smaller the gas permeability. Generally, the research results could provide reference for the application of flexible hoses in the offshore oil and gas development project, as well as the research and development of new materials.

     

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