田野, 罗宁. 强弱磁场下管道应力内检测方法[J]. 油气储运, 2023, 42(5): 542-549. DOI: 10.6047/j.issn.1000-8241.2023.05.007
引用本文: 田野, 罗宁. 强弱磁场下管道应力内检测方法[J]. 油气储运, 2023, 42(5): 542-549. DOI: 10.6047/j.issn.1000-8241.2023.05.007
TIAN Ye, LUO Ning. Internal detection of pipeline stress under strong and weak magnetic field[J]. Oil & Gas Storage and Transportation, 2023, 42(5): 542-549. DOI: 10.6047/j.issn.1000-8241.2023.05.007
Citation: TIAN Ye, LUO Ning. Internal detection of pipeline stress under strong and weak magnetic field[J]. Oil & Gas Storage and Transportation, 2023, 42(5): 542-549. DOI: 10.6047/j.issn.1000-8241.2023.05.007

强弱磁场下管道应力内检测方法

Internal detection of pipeline stress under strong and weak magnetic field

  • 摘要: 针对磁记忆检测方法在油气管道内检测过程中易受外界因素干扰的不足,提出了一种利用双磁场强度进行长输油气管道应力内检测的方法。基于J-A理论建立管道应力内检测解析模型,分析不同磁场强度下应力信号的检测特征,通过试验验证强弱磁场下管道应力内检测的有效性。结果表明:在强磁作用下,管道应力对磁信号的影响较小,随着饱和程度的增大,影响逐渐减弱;在弱磁作用下,管道应力可以影响磁信号的强度,可据此进行应力集中区的检测;当外磁场强度为5 000 A/m时,300 MPa应力的识别能力为50%, 10 mm长、10 mm宽、10 mm深的缺陷识别能力为4%;当外磁场强度为30 kA/m时,300 MPa应力的识别能力为1.74%,同样体积缺陷的识别能力为40%;利用双磁场检测器进行管道内检测时,可以根据同一位置不同强度磁场下的信号特征进行管道损伤判断。当强磁节无信号特征、弱磁节有信号特征时,管壁存在应力集中区;当强磁节有信号特征、弱磁节无信号特征时,管壁存在体积缺陷;当强磁节及弱磁节均有信号特征时,管壁上体积缺陷处存在应力集中区,需重点关注。研究成果可为油气管道缺陷处的应力检测提供理论依据。

     

    Abstract: In view of the inadequacy of magnetic memory detection method for easy interference by external factors in the internal detection of oil and gas pipelines, an internal detection method of long-distance oil and gas pipeline stress using dual magnetic field intensity was proposed. Herein, an analytical model was established based on J-A theory for the internal detection of pipeline stress.Meanwhile, analysis was performed on the detection characteristics of stress signals under different magnetic field intensities, and the effectiveness of pipeline stress internal detection using strong and weak magnetic fields was verified by tests. The results show that the pipeline stress has little influence on magnetic signal under strong magnetic field, and the influence gradually decreases with the increasing saturation. However, the pipeline stress can affect the intensity of magnetic signal under the weak magnetic field, and accordingly, the stress concentration zone can be detected. When the external magnetic field intensity is 5 000 A/m, the recognition capability is 50% for 300 MPa stress and 4% for the volume defect of 10 mm length, 10 mm width and 10mm depth. When the external magnetic field intensity is 30 kA/m, the recognition capability is 1.74% for 300 MPa stress and 40% for the same volume defect. Hence, the pipeline damage can be judged according to the signal characteristics under magnetic field of different intensities at the same position during the inline detection with dual magnetic field detector. There is a stress concentration zone in the wall when the signal character is shown for the weak magnetic joint but not for the strong magnetic joint. Volume defects are present in the pipe wall when the signal character is shown for the strong magnetic joint but not for the weak magnetic joint. In addition, a stress concentration area is present at the volume defect on the pipe wall when signal characters are shown for both strong and weak magnetic joints, to which special attention shall be paid. The research results provide theotical guidance for stress detection at defects.

     

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