耿丽媛, 董绍华, 钱伟超, 彭东华. 基于DCNN的管道漏磁内检测环焊缝缺陷智能分类法[J]. 油气储运, 2023, 42(5): 532-541. DOI: 10.6047/j.issn.1000-8241.2023.05.006
引用本文: 耿丽媛, 董绍华, 钱伟超, 彭东华. 基于DCNN的管道漏磁内检测环焊缝缺陷智能分类法[J]. 油气储运, 2023, 42(5): 532-541. DOI: 10.6047/j.issn.1000-8241.2023.05.006
GENG Liyuan, DONG Shaohua, QIAN Weichao, PENG Donghua. DCNN-based intelligent classification method of girth weld defects in MFL inline inspection[J]. Oil & Gas Storage and Transportation, 2023, 42(5): 532-541. DOI: 10.6047/j.issn.1000-8241.2023.05.006
Citation: GENG Liyuan, DONG Shaohua, QIAN Weichao, PENG Donghua. DCNN-based intelligent classification method of girth weld defects in MFL inline inspection[J]. Oil & Gas Storage and Transportation, 2023, 42(5): 532-541. DOI: 10.6047/j.issn.1000-8241.2023.05.006

基于DCNN的管道漏磁内检测环焊缝缺陷智能分类法

DCNN-based intelligent classification method of girth weld defects in MFL inline inspection

  • 摘要: 环焊缝缺陷是影响在役长输油气管道安全运行的重要因素,但环焊缝处漏磁内检测信号相对复杂,利用传统的人工分析方法不易实现缺陷的分类。在此,提出一种基于深度卷积神经网络(Deep Convolutional Neural Network, DCNN)的管道漏磁内检测环焊缝缺陷智能分类方法:将管道环焊缝漏磁内检测信号图像作为样本,并以环焊缝开挖后射线检测发现的缺陷类型为样本标签建立数据库,再利用深度卷积对抗生成网络(Deep Convolution Generative Adversarial Network, DCGAN)对数据集进行扩展增强;利用扩展增强后的数据集对残差网络进行改进与迭代训练,再使用训练后的残差网络对环焊缝漏磁内检测信号图像进行分类。实例应用结果表明:该方法可实现对环焊缝常见条形缺陷、圆形缺陷的识别分类,分类测试的准确率为83%~88%,对于圆形缺陷的召回率超过97%。新方法突破了人工分析环焊缝处漏磁内检测信号的局限,可为环焊缝缺陷智能分类提供参考。

     

    Abstract: The girth weld defect of pipelines is an important factor affecting the safety of long-distance oil and gas pipelines in service.However, the MFL inline inspection signals at pipeline girth welds are relatively complex, and thus it is hard to classify the defects with the traditional manual method. Hence, an intelligent classification method was proposed based on the Deep Convolutional Neural Network(DCNN) for the girth weld defects in MFL inline inspection. Specifically, the MFL inline inspection signal images of pipeline girth welds were used as the samples, and a database was established with the defect types found through radiographic inspection after excavation at the girth welds. On this basis, the data set, after being extended and enhanced with the Deep Convolution Generative Adversarial Network(DCGAN), was used for the improvement and iterative training of the residual network. Then, the MFL inline inspection signal images of the girth welds were classified with the trained residual network. The results of practical application show that this method can be used to identify and classify the common strip and circular defects at girth welds, the accuracy of the classification test is 83%-88%, and the recall rate is over 97% for circular defects. Generally, this method breaks through the limitation of manual analysis on MFL inline inspection signal of girth welds, and is capable of providing a reference for the intelligent classification of girth weld defects.

     

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