冯庆善. 高钢级管道环焊接头强度匹配的探讨与思考[J]. 油气储运, 2022, 41(11): 1235-1249. DOI: 10.6047/j.issn.1000-8241.2022.11.001
引用本文: 冯庆善. 高钢级管道环焊接头强度匹配的探讨与思考[J]. 油气储运, 2022, 41(11): 1235-1249. DOI: 10.6047/j.issn.1000-8241.2022.11.001
FENG Qingshan. Discussion and thinking of high-grade pipeline girth weld strength matching[J]. Oil & Gas Storage and Transportation, 2022, 41(11): 1235-1249. DOI: 10.6047/j.issn.1000-8241.2022.11.001
Citation: FENG Qingshan. Discussion and thinking of high-grade pipeline girth weld strength matching[J]. Oil & Gas Storage and Transportation, 2022, 41(11): 1235-1249. DOI: 10.6047/j.issn.1000-8241.2022.11.001

高钢级管道环焊接头强度匹配的探讨与思考

Discussion and thinking of high-grade pipeline girth weld strength matching

  • 摘要: 环焊缝失效是当前高钢级油气长输管道运行的重大风险因素。通过对失效管道环焊缝进行分析,发现环焊缝强度低于管道本体是造成管道在地层运动作用下容易断裂的重要原因之一,管道环焊缝强度匹配研究已成为分析在役管道环焊缝开裂、预防新建管道环焊缝隐患的基础性课题。在此归纳了强度匹配的定义、发展过程及基本特征,分析了强度匹配对管道环焊缝塑性失效、断裂失效的影响,梳理了考虑强度匹配条件的失效评估技术发展状况。基于高等级钢及其焊接结构匹配情况的发展历史及现状,提出了不同匹配条件下应力-应变3个状态分区的概念,建议将轴向屈服强度差作为高钢级管道强度匹配的定义、量化表征方法、设计及工程质量控制关键参数。以期推动对高钢级管道环焊缝强度匹配认知的统一,提高设计及施工的规范性,促进在役管道低强匹配风险的识别及高钢级管道焊接结构可靠性的系统提升。

     

    Abstract: Nowadays, failure of girth weld is a main risk factor for the operation of high-grade long-distance pipelines. Through the analysis on girth welds of failed pipelines, it is found that the strength of girth welds lower than that of the pipe body is one of the important reasons why the pipeline is easy to fracture under the action of ground movement. Thus, research on strength matching of pipeline girth welds has become the basic subject to analyze the girth weld cracking of in-service pipeline and prevent the hazard of new pipeline girth welds. Herein, the definition, development process and basic features of strength matching were summarized, the impact of strength matching on plastic and fracture failure of pipeline girth weld was analyzed, and the development of failure assessment technology taking the strength matching conditions into account was sorted out. Meanwhile, three concepts on status partition of stress-strain under different strength matching conditions were proposed based on the development history and status of high-grade steel and matching conditions of its welding structure. Besides, it was recommended to use the axial yield strength difference as the definition of strength matching of high-grade pipelines, form a definite quantitative characterization method and regard it as the key parameter for design and engineering quality control. Therefore, it is expected to promote the unified understanding on strength matching of high-grade pipeline girth weld, improve the standardization of design and construction, and facilitate the identification of undermatching risk of in-service pipelines and the systematic reliability enhancement of the welding structure of high-grade pipelines.

     

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