朱汪友. 运行工况对X80天然气管道在役焊接温度场的影响[J]. 油气储运, 2022, 41(8): 953-961. DOI: 10.6047/j.issn.1000-8241.2022.08.011
引用本文: 朱汪友. 运行工况对X80天然气管道在役焊接温度场的影响[J]. 油气储运, 2022, 41(8): 953-961. DOI: 10.6047/j.issn.1000-8241.2022.08.011
ZHU Wangyou. Influence of operation condition on in-service welding temperature field of X80 natural gas pipeline[J]. Oil & Gas Storage and Transportation, 2022, 41(8): 953-961. DOI: 10.6047/j.issn.1000-8241.2022.08.011
Citation: ZHU Wangyou. Influence of operation condition on in-service welding temperature field of X80 natural gas pipeline[J]. Oil & Gas Storage and Transportation, 2022, 41(8): 953-961. DOI: 10.6047/j.issn.1000-8241.2022.08.011

运行工况对X80天然气管道在役焊接温度场的影响

Influence of operation condition on in-service welding temperature field of X80 natural gas pipeline

  • 摘要: 为研究天然气输送工况参数对X80天然气输送管道在役焊接热影响区温度场的影响规律,以直径1 422 mm、壁厚25.7 mm的X80天然气管道为研究对象,采用有限元方法对其在役焊接过程温度场进行数值模拟。结果表明:在役焊接时,热影响区温度由800 ℃降至500 ℃的过程(所需时间为t8/5)出现在焊接阶段的前20 s,深度范围为10 mm以内;天然气输送温度对管道温度场的影响最大,当输送温度低于10 ℃时,t8/5随着输送温度下降而急剧减小,输送温度为-50 ℃时,t8/5低至2.5 s;输送压力和流速对t8/5影响较小,随着输送压力和流速的增加,t8/5缓慢减小。当输送温度低于10 ℃、流速高于10 m/s、输送压力大于10 MPa时,热影响区和焊缝处产生冷裂纹的风险较大。研究成果可为现场施工单位调控X80管道在役焊接的输送工况和焊接工艺等参数提供理论依据,有助于保障X80管道在役焊接的安全。

     

    Abstract: In order to study the influence law of natural gas transportation parameters on temperature field in the heat affected zone of in-service welding in X80 natural gas pipeline, the X80 natural gas pipeline with a diameter of 1 422 mm and a wall thickness of 25.7 mm was studied and the temperature field during its in-service welding was numerically simulated with the finite element method. The results show that the process of temperature drop from 800 ℃ to 500 ℃ in the heat affected area (with the time required expressed as t8/5) appears within the depth of 10 mm in the first 20 s of in-service welding. Besides, the natural gas transportation temperature has the greatest impact on the temperature field of pipeline. When the transportation temperature is less than 10 ℃, t8/5 decreases sharply as the temperature drops, and it is as low as 2.5 s when the transportation temperature is -50 ℃. Further, the transportation pressure and flow rate of natural gas have little effect on t8/5, and t8/5 decreases slowly with the increasing of transportation pressure and flow rate of natural gas. When the transportation temperature is less than 10 ℃, the flow rate is greater than 10 m/s, and the pressure is higher than 10 MPa, the heat affected zone and the welds are at a high risk of cold cracks. The research results could provide a theoretical basis for the on-site construction organizations to control the parameters such as the transportation conditions and welding technology for in-service welding of X80 pipeline, which is helpful to ensure the safe operation of in-service welding of X80 pipeline.

     

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