王猛, 张雪琴, 牛亚琨, 姜博文. 离心式压缩机组转子径向摩擦热弯曲振动响应分析[J]. 油气储运, 2022, 41(4): 444-450. DOI: 10.6047/j.issn.1000-8241.2022.04.012
引用本文: 王猛, 张雪琴, 牛亚琨, 姜博文. 离心式压缩机组转子径向摩擦热弯曲振动响应分析[J]. 油气储运, 2022, 41(4): 444-450. DOI: 10.6047/j.issn.1000-8241.2022.04.012
WANG Meng, ZHANG Xueqin, NIU Yakun, JIANG Bowen. Analysis on vibration response to thermal bending on rotor of centrifugal compressor set caused by radial friction[J]. Oil & Gas Storage and Transportation, 2022, 41(4): 444-450. DOI: 10.6047/j.issn.1000-8241.2022.04.012
Citation: WANG Meng, ZHANG Xueqin, NIU Yakun, JIANG Bowen. Analysis on vibration response to thermal bending on rotor of centrifugal compressor set caused by radial friction[J]. Oil & Gas Storage and Transportation, 2022, 41(4): 444-450. DOI: 10.6047/j.issn.1000-8241.2022.04.012

离心式压缩机组转子径向摩擦热弯曲振动响应分析

Analysis on vibration response to thermal bending on rotor of centrifugal compressor set caused by radial friction

  • 摘要: 径向摩擦是离心式压缩机组在运行过程中的常见故障之一,其产生的额外热量有可能导致转子热弯曲,并对转子振动产生复杂影响。为准确识别、诊断该故障,建立了转子振动分析模型,对转子与静子发生径向摩擦并导致热弯曲时的转子相位滞后、转子不平衡量、转子振动响应的变化情况进行分析,研究了不同程度的径向摩擦热弯曲对转子振动造成的影响。结果表明:径向摩擦热弯曲发生时,由于转子相位滞后、转子不平衡量发生变化,转子振动响应将产生一系列富有规律的变化,并通过实例应用对相关理论进行了验证,从而对该故障的识别、分析提供了理论和实践两方面的支持。研究成果可帮助现场工作人员发现径向摩擦导致的热弯曲、判断故障位置、查找故障原因、评估故障严重性、制定维修计划,以期为长距离天然气输送管道离心式压缩机组的安全运行提供有力保障。

     

    Abstract: Radial friction is one of the common faults during the operation of centrifugal compressor set, and the extra heat generated thereby may result in the thermal bending of rotor, which has complicated impact on the rotor vibration. In order to accurately identify and diagnose this fault, an analysis model for rotor vibration was established. Meanwhile, the changes in phase lag, unbalance and vibration response of rotor at thermal bending caused by the radial friction between the rotor and stator were analyzed, and on this basis, the effects of different levels of thermal bending caused by radial friction on the vibration of rotor were studied. The results show that: when thermal bending is caused by the radial friction, the vibration response of rotor will produce a series of regular changes due to the change in phase lag and unbalance of rotor. Moreover, the relevant theories were verified by example application, thus providing theoretical and practical support for the fault diagnosis and analysis. Generally, the research results are helpful for the field operators to identify the thermal bending caused by radial friction, predict the fault location, find out the fault reasons, evaluate the fault severity and prepare the maintenance plan, so as to provide a powerful guarantee for the safe operation of centrifugal compressor sets which are applied to long-distance natural gas pipelines.

     

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