易斐宁, 杨叠, 王鹏宇, 杨晗, 黄安东, 刘啸奔, 刘图. 含根焊裂纹X80管道焊接接头应变能力数值模拟[J]. 油气储运, 2022, 41(4): 411-417. DOI: 10.6047/j.issn.1000-8241.2022.04.007
引用本文: 易斐宁, 杨叠, 王鹏宇, 杨晗, 黄安东, 刘啸奔, 刘图. 含根焊裂纹X80管道焊接接头应变能力数值模拟[J]. 油气储运, 2022, 41(4): 411-417. DOI: 10.6047/j.issn.1000-8241.2022.04.007
YI Feining, YANG Die, WANG Pengyu, YANG Han, HUANG Andong, LIU Xiaoben, LIU Tu. Numerical simulation on strain capacity of welding joint of X80 pipeline with root welding crack[J]. Oil & Gas Storage and Transportation, 2022, 41(4): 411-417. DOI: 10.6047/j.issn.1000-8241.2022.04.007
Citation: YI Feining, YANG Die, WANG Pengyu, YANG Han, HUANG Andong, LIU Xiaoben, LIU Tu. Numerical simulation on strain capacity of welding joint of X80 pipeline with root welding crack[J]. Oil & Gas Storage and Transportation, 2022, 41(4): 411-417. DOI: 10.6047/j.issn.1000-8241.2022.04.007

含根焊裂纹X80管道焊接接头应变能力数值模拟

Numerical simulation on strain capacity of welding joint of X80 pipeline with root welding crack

  • 摘要: 自动焊技术在中国大口径、高钢级管道现场焊接过程中广泛应用,出现了由多种因素导致的错边、裂纹等焊缝缺陷,对管道焊接接头变形承载能力造成了严重影响。为了明确含根焊裂纹X80管道焊接接头应变能力变化规律,开展管道环焊接头应变能力数值模拟。以外径1 219 mm的单V形坡口X80管道焊接接头为研究对象,假定接头处存在工程允许的最大3 mm错边以及根焊熔合线位置存在无法检测到的最大25 mm×2.5 mm的表面型裂纹缺陷,考虑环焊接头根焊、热影响区、母材、填充焊4个区域材料本构关系的差异性,采用数值仿真分析方法,定量分析了载荷形式、母材屈强比及热影响区软化率对焊接接头应变能力的影响。结果表明:通过建立的有限元模型,可以计算得到多种工况条件下含根焊裂纹X80管道焊接接头应变的变化规律,并且得到了以0.25 mm为临界韧性值、0.5%为应变能力的符合工程应用需求的安全临界强度匹配系数。研究结果可为含根焊裂纹X80管道焊接接头应变能力的安全评估及工程应用提供参考。

     

    Abstract: Automatic welding technology is widely used in the field welding of large-diameter and high-grade steel pipelines in China. Welding defects such as misalignment and cracks caused by various factors have seriously affected the deformation and bearing capacity of pipeline welding joints. In order to clarify the change law of the welding joint of X80 pipeline with root welding crack, the strain capacity of the girth welding joint of pipeline is simulated numerically. Here, the welding joint of a single-V grooved pipeline with an outer diameter of 1 219 mm was studied. It was assumed that a maximum 3 mm misalignment allowed in engineering was located at the joint and an undetectable surface crack defect, 25 mm × 2.5 mm at maximum, was at the fusion line of root welding. Meanwhile, the differences between the constitutive relations of materials in the four areas of root weld, heat affected zone, base metal and filler weld, were considered. Base on that, the effects of loading mode, yield-strength ratio of base metal and softening rate of the heat affected zone on the strain capacity of welding joints were analyzed quantitatively through numerical simulation. The results show that the change law of strain in welding joint of X80 pipeline with root welding crack under various service conditions can be calculated through the established finite element model. Moreover, the critical strength matching ratio satisfying the engineering application requirements is given with the critical toughness value of 0.25 mm and the strain capacity requirement of 0.5%. Generally, the research results could provide reference for the safety assessment and engineering application of strain capacity of welding joint of X80 pipeline with root welding crack.

     

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