徐广丽, 占霖勇, 汪冉, 蔡亮学. 管道在超声内检测声场作用下的PZT电信号模拟[J]. 油气储运, 2021, 40(12): 1370-1377. DOI: 10.6047/j.issn.1000-8241.2021.12.007
引用本文: 徐广丽, 占霖勇, 汪冉, 蔡亮学. 管道在超声内检测声场作用下的PZT电信号模拟[J]. 油气储运, 2021, 40(12): 1370-1377. DOI: 10.6047/j.issn.1000-8241.2021.12.007
XU Guang-li, ZHAN Lin-yong, WANG Ran, CAI Liang-xue. Simulation of PZT electrical signals under the action of sound field in ultrasonic inline inspection of pipelines[J]. Oil & Gas Storage and Transportation, 2021, 40(12): 1370-1377. DOI: 10.6047/j.issn.1000-8241.2021.12.007
Citation: XU Guang-li, ZHAN Lin-yong, WANG Ran, CAI Liang-xue. Simulation of PZT electrical signals under the action of sound field in ultrasonic inline inspection of pipelines[J]. Oil & Gas Storage and Transportation, 2021, 40(12): 1370-1377. DOI: 10.6047/j.issn.1000-8241.2021.12.007

管道在超声内检测声场作用下的PZT电信号模拟

Simulation of PZT electrical signals under the action of sound field in ultrasonic inline inspection of pipelines

  • 摘要: 管道缺陷与检测信号之间的精确关联是超声内检测回波信号分析的关键, 而检测时声电信号在发射、传播、接收过程中的敏感性为关联的精确度带来极大挑战, 通过数值模拟分析PZT(Lead Zirconate Titanate)正压电效应是研究检测信号特征的有效途径。采用COMSOL软件建立探头的有限元分析模型, 从探头阵列声场模拟结果中提取回波数据作为模型的初始激励载荷进行模拟, 并利用超声内检测实验结果对比验证了有限元模型的准确性。结果表明: 表面回波与一次底面回波最大峰值之比的模拟结果与实测数据误差为1.36%, 可见新建模型精度较高; 内壁面缺陷深度对PZT电信号频谱图中二峰幅值有显著影响, 二者之间可建立有效关联; 基于电信号模拟结果, 在回波时域图中提取表面回波最大波谷点、一次底面回波的最大波峰点为特征点, 则管道壁厚检测结果的最大误差仅为3.95%。研究结果可为超声内检测器国产化提供参考。

     

    Abstract: The precise correlation between the pipeline defects and inspection signals is a key issue in the analysis of echo signals in ultrasonic inline inspection. However, the sensitivity of acoustic and electric signals in the transmission, propagation, and reception during the inspection brings great challenges to this problem. Analyzing the direct piezoelectric effect of Lead Zirconate Titanate(PZT) through numerical simulation is an effective way to study the characteristics of the inspection signals. Therefore, a finite element analysis model of the probe was established with the COMSOL software, the echo data were extracted from the simulation results of sound field in the probe array as the initial excitation load of the model for simulation, and the accuracy of the finite element model was verified by comparing with the experimental results of ultrasonic inline inspection. The results show that: The error between the simulation result and the measured data of the ratio of the maximum peak values of the surface echo and the primary bottom echo is 1.36%, indicating that the new model has a relatively high accuracy. The defect depth of the inner wall surface has a significant influence on the amplitude of the second peak in the PZT electrical signal spectrogram, and an effective correlation can be established between them. In addition, based on the simulation results of electric signals, the maximum valley point of the surface echo and the maximum peak point of the primary bottom echo can be extracted in the time-domain diagram of echo as the characteristic points, and the maximum error of the inspected pipeline wall thickness is 3.95%. Generally, the research results could provide reference for the localization of ultrasonic inline inspection tools.

     

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