王森, 朱丽云, 王振波, 韩霄. 弯头间连接管长对π形管冲蚀影响的数值模拟[J]. 油气储运, 2021, 40(11): 1285-1292. DOI: 10.6047/j.issn.1000-8241.2021.11.012
引用本文: 王森, 朱丽云, 王振波, 韩霄. 弯头间连接管长对π形管冲蚀影响的数值模拟[J]. 油气储运, 2021, 40(11): 1285-1292. DOI: 10.6047/j.issn.1000-8241.2021.11.012
WANG Sen, ZHU Liyun, WANG Zhenbo, HAN Xiao. Numerical simulation on effect of connection pipe length between elbows on erosion of π-shaped pipeline[J]. Oil & Gas Storage and Transportation, 2021, 40(11): 1285-1292. DOI: 10.6047/j.issn.1000-8241.2021.11.012
Citation: WANG Sen, ZHU Liyun, WANG Zhenbo, HAN Xiao. Numerical simulation on effect of connection pipe length between elbows on erosion of π-shaped pipeline[J]. Oil & Gas Storage and Transportation, 2021, 40(11): 1285-1292. DOI: 10.6047/j.issn.1000-8241.2021.11.012

弯头间连接管长对π形管冲蚀影响的数值模拟

Numerical simulation on effect of connection pipe length between elbows on erosion of π-shaped pipeline

  • 摘要: π形管弯头间的连接管会影响管内颗粒及流体的运动规律,进而影响弯管冲蚀程度。利用Fluent软件对π形管进行气固两相流冲蚀数值模拟,分析不同连接管长下各弯头冲蚀分布和冲蚀速率的变化规律。结果表明:π形管的第4个弯头受到严重的点蚀冲击,最高可达其他弯头的5~10倍;连接管长的改变会引起固体颗粒运动轨迹的变化,从而影响π形管内各弯头的冲蚀分布及冲蚀速率,随着连接管长的增加,前3个弯头的冲蚀速率变化较小,第4个弯头的冲蚀速率发生显著下降,当连接管长增至4倍以上管径时,第4个弯头的冲蚀速率减小至弯头直接连接时的1/4~1/3,点蚀程度大幅降低。研究成果可为π形管的设计与维护提供理论指导。

     

    Abstract: The connection pipes between the elbows of π-shaped pipelines can affect the movement of particles and the fluids, thereby greatly influencing the erosion of the elbows. Hence, the erosion of the gas-solid two-phase flow to the pipelines was simulated numerically with the Fluent software, and the erosion distribution and the changing law of erosion rate in the elbows of π-shaped pipelines under different connection pipe length were analyzed. The results show that the fourth elbow of the π-shaped pipeline was severely impacted by pitting corrosion, up to 5-10 times of other elbows. In addition, the variation of the length of the connection pipes would cause the change of the movement track of the solid particles, thus affecting the erosion distribution and the erosion rate of each elbow in the π-shaped pipelines. Definitely, with the increase of the length of the connection pipe, the erosion rate of the first three elbows changed little, but that of the fourth elbow decreased observably. When the length of the connection pipe increased to more than four times of the pipe diameter, the erosion rate of the fourth elbow decreased to 1/4-1/3 of that with the elbow connected directly, and the severity of pitting corrosion was reduced significantly. Generally, the research results herein could provide the theoretical guidance to the design, and maintenance of the π-shaped pipelines.

     

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