吴岩, 宋超凡, 刘喆, 顾继俊, 刘译文, 金钟翔. 天然气流量计检定过程智能化质量控制技术实践[J]. 油气储运, 2021, 40(6): 637-642. DOI: 10.6047/j.issn.1000-8241.2021.06.005
引用本文: 吴岩, 宋超凡, 刘喆, 顾继俊, 刘译文, 金钟翔. 天然气流量计检定过程智能化质量控制技术实践[J]. 油气储运, 2021, 40(6): 637-642. DOI: 10.6047/j.issn.1000-8241.2021.06.005
WU Yan, SONG Chaofan, LIU Zhe, GU Jijun, LIU Yiwen, JIN Zhongxiang. Practice of intelligent quality control technology in verification of natural gas flowmeter[J]. Oil & Gas Storage and Transportation, 2021, 40(6): 637-642. DOI: 10.6047/j.issn.1000-8241.2021.06.005
Citation: WU Yan, SONG Chaofan, LIU Zhe, GU Jijun, LIU Yiwen, JIN Zhongxiang. Practice of intelligent quality control technology in verification of natural gas flowmeter[J]. Oil & Gas Storage and Transportation, 2021, 40(6): 637-642. DOI: 10.6047/j.issn.1000-8241.2021.06.005

天然气流量计检定过程智能化质量控制技术实践

Practice of intelligent quality control technology in verification of natural gas flowmeter

  • 摘要: 为确保计量标准装置量值传递准确可靠,从大数据分析角度开展了流量计检定过程质量控制技术研究。探索了基于历史数据的多元线性预测的检定数据核查方法,可实现线性回归预测温度误差在±0.1℃范围内、压力误差在-0.01~0.015MPa范围内、流量误差在±5m3/h范围内的管控指标。提出基于平均值控制图和标准偏差控制图的实时核查方法,按照标准涡轮流量计流量范围分段,动态计算历史数据制定平均值控制图和标准偏差动态控制图预警限,能够实时监控标准涡轮流量计偏差是否超出动态预警限,设置装置不确定度水平0.29%为控制限。根据预警限与控制限实时提示计量标准运行状态,实现了检定过程数据的智能化分析与处理,全面提升了天然气计量检定质量及效率。

     

    Abstract: To ensure the accurate and reliable transmission of the measured value of a measurement standard device, research was conducted for the process quality control technology of flowmeter verification in terms of big data analysis. It was the first time that the method for checking verification data with the multivariate linear prediction based on the historical data was explored, which could realize the control indicators of linear regression prediction error within ± 0.1℃ for temperature, -0.01-0.015 MPa for pressure and ±5 m3/h for flow, and the real-time check method based on the mean and standard deviation control charts was proposed. Based on the segment of the flow range of standard turbine flowmeter, the historical data was dynamically calculated to determine the warning limit of the mean and the standard deviation dynamic control charts, which could monitor if the deviation of the standard turbine flowmeter exceeds the dynamic warning limit. Here, the control limit was set as 0.29% for the uncertainty of the device. Thereby, the operation status of the measurement standard device can be presented in real time according to the warning limit and the control limit, and the intelligent analysis and processing of the verification data can be realized, which comprehensively improves the quality and efficiency of metrological verification of natural gas.

     

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