刘琦, 秦忠宝, 邹子杰, 李易依. 压力容器内表面蚀坑-裂纹应力强度因子数值模拟[J]. 油气储运, 2021, 40(4): 397-403. DOI: 10.6047/j.issn.1000-8241.2021.04.006
引用本文: 刘琦, 秦忠宝, 邹子杰, 李易依. 压力容器内表面蚀坑-裂纹应力强度因子数值模拟[J]. 油气储运, 2021, 40(4): 397-403. DOI: 10.6047/j.issn.1000-8241.2021.04.006
LIU Qi, QIN Zhongbao, ZOU Zijie, LI Yiyi. Numerical simulation of stress intensity factor of pit-crack on inner surface of pressure vessel[J]. Oil & Gas Storage and Transportation, 2021, 40(4): 397-403. DOI: 10.6047/j.issn.1000-8241.2021.04.006
Citation: LIU Qi, QIN Zhongbao, ZOU Zijie, LI Yiyi. Numerical simulation of stress intensity factor of pit-crack on inner surface of pressure vessel[J]. Oil & Gas Storage and Transportation, 2021, 40(4): 397-403. DOI: 10.6047/j.issn.1000-8241.2021.04.006

压力容器内表面蚀坑-裂纹应力强度因子数值模拟

Numerical simulation of stress intensity factor of pit-crack on inner surface of pressure vessel

  • 摘要: 压力容器在服役过程中会产生多种结构损伤,其中最主要的缺陷为受到装载物质腐蚀而形成的点蚀坑,因蚀坑位置应力集中而生成裂纹,再由裂纹扩展造成容器破裂泄漏。应力强度因子作为表征裂纹的重要参数,在工程中被广泛运用于判别机械结构的安全性与可靠性。为此,参考双参数蚀坑-裂纹模型,利用ANSYS有限元软件探讨了存在蚀坑-裂纹的情况下裂纹名义应力强度因子的变化规律。结果表明:蚀坑-裂纹的存在促进了裂纹名义应力强度因子增大,但随着蚀坑-裂纹间距增大,促进效果呈递减趋势直至归于平稳;蚀坑参数、裂纹长深比对应力强度因子的影响作用存在着明显的区间效应。研究成果对蚀坑-裂纹压力容器的失效评估问题具有借鉴作用。

     

    Abstract: During the service of pressure vessels, a variety of structural damage will occur, among which the corrosion pit formed by the corrosion of the loaded materials is the most important defect. In addition, cracks are formed due to the stress concentration in the pit position, which may propagate and result in fracturing and leakage. Stress intensity factor, as an important parameter to characterize the cracks, is widely used in engineering to judge the safety and reliability of the mechanical structures. Thereby, with reference to the two-parameter pit-crack model, the change rule of the nominal stress intensity factor of crack in the presence of pit-crack was discussed with ANSYS finite element software. The results show that the existence of pit-crack increases the nominal stress intensity factor of crack, but the effect decreases with the increase of pit-crack spacing and trends to be stable. Moreover, the effects of the pit parameters and the length-depth ratio of cracks on the stress intensity factor have obvious interval characteristics. Generally, the research results could provide reference for the failure evaluation of pressure vessels with pit-cracks.

     

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