吕勃蓬, 夏庆春, 钟利军, 王海峰, 李江, 朱金辉, 冯友琪, 段麒麟. 站内管道动火作业快速安装式注氮装置[J]. 油气储运, 2020, 39(10): 1197-1200. DOI: 10.6047/j.issn.1000-8241.2020.10.017
引用本文: 吕勃蓬, 夏庆春, 钟利军, 王海峰, 李江, 朱金辉, 冯友琪, 段麒麟. 站内管道动火作业快速安装式注氮装置[J]. 油气储运, 2020, 39(10): 1197-1200. DOI: 10.6047/j.issn.1000-8241.2020.10.017
LYU Bopeng, XIA Qingchun, ZHONG Lijun, WANG Haifeng, LI Jiang, ZHU Jinhui, FENG Youqi, DUAN Qilin. Fast-assembling nitrogen injection device for hot work of pipeline in station[J]. Oil & Gas Storage and Transportation, 2020, 39(10): 1197-1200. DOI: 10.6047/j.issn.1000-8241.2020.10.017
Citation: LYU Bopeng, XIA Qingchun, ZHONG Lijun, WANG Haifeng, LI Jiang, ZHU Jinhui, FENG Youqi, DUAN Qilin. Fast-assembling nitrogen injection device for hot work of pipeline in station[J]. Oil & Gas Storage and Transportation, 2020, 39(10): 1197-1200. DOI: 10.6047/j.issn.1000-8241.2020.10.017

站内管道动火作业快速安装式注氮装置

Fast-assembling nitrogen injection device for hot work of pipeline in station

  • 摘要: 鉴于油气站场站内管道动火作业需要尽可能地节约作业时间, 对比了站内管道动火作业中注氮、断管、焊接、无损检测等各工序耗时, 发现注氮工序在时间上的可优化空间更大。在传统注氮方法中, 阀门、注氮法兰等的拆卸及恢复安装工作量非常大, 占用了大量动火作业时间。借鉴法兰垫片的安装形式, 通过改变注氮装置内部结构及安装方式, 研制了一种针对站内管道动火作业的快速安装式注氮装置。使用该装置注氮至少可以减少50%以上螺栓拆卸、安装的工作量, 节约了注氮工序时间。现场应用表明, 该装置有效解决了站内管道动火作业注氮装置安装不方便、耗时长, 动火作业效率无法进一步提高的问题, 可在石化行业的站内管道及设备动火施工中进行推广应用。

     

    Abstract: Considering that the operation time should be saved as much as possible during the hot work of pipeline in oil and gas station, the time required for nitrogen injection, pipe cutting, welding, NDT and other processes in the hot work of pipeline in station was compared, and it was found that there was much space for time optimization in the nitrogen injection process. For conventional nitrogen injection method, the removal and reassembly of valves, nitrogen injection flanges and other components always result in huge workload and occupy a large amount of hot work time. By referring to the assembling form of flange gasket and changing the internal structure and assembling mode of nitrogen injection device, a fast-assembling type nitrogen injection device for hot work of pipeline in station was developed. With this device, the workload of bolt removal and assembling can be reduced by at least 50% for nitrogen injection, and the time for nitrogen injection process can be saved. Field application shows that, the problems of the nitrogen injection device for the hot work of pipeline in the station, such as inconvenient assembling, time-consuming works and inability to further improve the hot work efficiency, can be effectively handled by using this device, and the device is suggested to be popularized and applied in the hot work construction of pipeline and equipment in the petrochemical industry.

     

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