寇宝庆, 周文波, 赵振兴, 鲍迪, 刘翥. 盾构竖井内大口径管道预制安装设计及施工[J]. 油气储运, 2020, 39(3): 342-346. DOI: 10.6047/j.issn.1000-8241.2020.03.014
引用本文: 寇宝庆, 周文波, 赵振兴, 鲍迪, 刘翥. 盾构竖井内大口径管道预制安装设计及施工[J]. 油气储运, 2020, 39(3): 342-346. DOI: 10.6047/j.issn.1000-8241.2020.03.014
KOU Baoqing, ZHOU Wenbo, ZHAO Zhenxing, BAO Di, LIU Zhu. Design and construction of prefabricated installation of large diameter pipeline in shield shaft[J]. Oil & Gas Storage and Transportation, 2020, 39(3): 342-346. DOI: 10.6047/j.issn.1000-8241.2020.03.014
Citation: KOU Baoqing, ZHOU Wenbo, ZHAO Zhenxing, BAO Di, LIU Zhu. Design and construction of prefabricated installation of large diameter pipeline in shield shaft[J]. Oil & Gas Storage and Transportation, 2020, 39(3): 342-346. DOI: 10.6047/j.issn.1000-8241.2020.03.014

盾构竖井内大口径管道预制安装设计及施工

Design and construction of prefabricated installation of large diameter pipeline in shield shaft

  • 摘要: 中俄东线天然气管道黑龙江盾构穿越工程需要在竖井内安装直径1 422 mm、壁厚39 mm、曲率半径为5倍直径的热煨弯管,但在竖井内无法采用分段焊接安装的常规方法。基于此,设计了针对盾构竖井内安装大口径管道的技术方案。该方案在地面对盾构竖井内的热煨弯管和直管采用自动化焊接工艺形成一个大S弯管,再采用“穿洞法”吊装安装就位。所有焊缝经外观检查合格,并采用射线检验和超声波检验,16道口无损检测均满足中俄两国标准的要求,全部合格。该技术的成功应用实现了竖井内大口径管道和弯管一次吊装就位,解决了狭小空间无法使用全自动焊接的安装技术难题,可为今后此类盾构、顶管竖井内安装大口径管道提供参考。

     

    Abstract: In the Heilongjiang shield tunneling project of the China–Russia Eastern Gas Pipeline, 5-time-diameter hot-bending bends with a diameter of 1 422 mm and a wall thickness of 39 mm needs to be installed in the shaft, but the conventional sectional welding method for installation in the shaft can't be adopted. The technical scheme for installing large diameter pipe in shield shaft was designed. In this scheme, the automatic welding process was used on the ground, to weld the hot-bending bends and straight pipes in the shield shaft to form a big S-bend, which was then hoisted and installed in position by the "through-hole method". Visual inspection on all welds was qualified, and through the X-ray and ultrasonic inspection, the nondestructive testing on 16 welded joints met the requirements of the standards both in China and Russia, indicating they were all qualified. The successful application of this technology has realized one-step hoisting in position of large diameter pipelines and bends in the shaft, and solves the installation technical problem that full automatic welding cannot be used in narrow space. It can provide reference for the installation of large diameter pipelines in such shields and pipe jacking shafts in the future.

     

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