曹学文, 郑铮. 基于石墨密封的海底管道维修卡具设计[J]. 油气储运, 2019, 38(4): 467-471. DOI: 10.6047/j.issn.1000-8241.2019.04.019
引用本文: 曹学文, 郑铮. 基于石墨密封的海底管道维修卡具设计[J]. 油气储运, 2019, 38(4): 467-471. DOI: 10.6047/j.issn.1000-8241.2019.04.019
CAO Xuewen, ZHENG Zheng. Design of the graphite sealing based repair clamp for subsea pipelines[J]. Oil & Gas Storage and Transportation, 2019, 38(4): 467-471. DOI: 10.6047/j.issn.1000-8241.2019.04.019
Citation: CAO Xuewen, ZHENG Zheng. Design of the graphite sealing based repair clamp for subsea pipelines[J]. Oil & Gas Storage and Transportation, 2019, 38(4): 467-471. DOI: 10.6047/j.issn.1000-8241.2019.04.019

基于石墨密封的海底管道维修卡具设计

Design of the graphite sealing based repair clamp for subsea pipelines

  • 摘要: 海底管道维修卡具是海底管道应急维修的关键设备。通过分析维修卡具的工作原理,确定密封结构尺寸设计是维修卡具设计的关键。采用压缩回弹试验的方式,对轴向石墨密封条的载荷-变形曲线进行了测定,计算出当石墨密封条工程应变达到0.18、氟橡胶密封条工程应变达到0.25时,密封条的工程应力达到3 MPa。通过对密封半环在不同压缩率下的平均接触压力的分析表明,当密封半环径向压缩率达到12.5%时,石墨、氟橡胶密封半环的平均接触压力均超过4 MPa。在确定密封结构尺寸后,通过水压试验对比了石墨和氟橡胶在维修卡具密封应用中的优劣。试验结果表明:石墨可以作为维修卡具的密封材料,在压力等级低于2 MPa的工况中表现良好;在相同的螺栓载荷下,氟橡胶的密封表现优于石墨;石墨材料不会由于老化而导致密封失效,因而基于石墨的海底管道维修卡具有更广阔的应用前景。

     

    Abstract: Repair clamp is a key fixture for emergency maintenance of subsea pipelines. In this paper, it was determinedby analyzing the working principle of the repair clamp that the key factor to the design of repair clamp is the size designof sealing structure. The load-deformation curve of the axial graphite sealing strip was measured by means of compressionrebound test. According to the calculation result, the engineering stress of the sealing strip reaches 3 MPa when theengineering strain of the graphite sealing strip reaches 0.18, or the engineering strain of the fluorine rubber sealing stripreaches 0.25. Then, the average contact pressure of the semi-sealing ring at different compression ratios was analyzed. It isshown that the average contact pressure of graphite semi-sealing ring and that of fluorine rubber semi-sealing ring are bothabove 4 MPa when their radial compression ratio reaches 12.5%. After the size of the sealing structure was determined, the application advantages and disadvantages of graphite and fluorine rubber to the sealing of repair clamp were comparedthrough hydraulic pressure test. It is indicated that graphite can be used as the sealing material of repair clamp, and itperforms well when the pressure is lower than 2 MPa. Under the same bolt load, the sealing performance of fluorine rubberis better than that of graphite. In addition, the sealing of graphite material will not get failed due to aging, so graphite-basedsubsea pipeline repair clamp is promising in application prospects.

     

/

返回文章
返回