龙媛媛, 李强, 李开源, 刘瑾, 孙振华, 谭晓林. 油田钢质常压储罐内腐蚀挂片在线检测装置的研制[J]. 油气储运, 2019, 38(4): 441-444, 450. DOI: 10.6047/j.issn.1000-8241.2019.04.014
引用本文: 龙媛媛, 李强, 李开源, 刘瑾, 孙振华, 谭晓林. 油田钢质常压储罐内腐蚀挂片在线检测装置的研制[J]. 油气储运, 2019, 38(4): 441-444, 450. DOI: 10.6047/j.issn.1000-8241.2019.04.014
LONG Yuanyuan, LI Qiang, LI Kaiyuan, LIU Jin, SUN Zhenhua, TAN Xiaolin. Development of the on-line detection device with internal corrosion coupon in steel atmospheric storage tanks in oilfields[J]. Oil & Gas Storage and Transportation, 2019, 38(4): 441-444, 450. DOI: 10.6047/j.issn.1000-8241.2019.04.014
Citation: LONG Yuanyuan, LI Qiang, LI Kaiyuan, LIU Jin, SUN Zhenhua, TAN Xiaolin. Development of the on-line detection device with internal corrosion coupon in steel atmospheric storage tanks in oilfields[J]. Oil & Gas Storage and Transportation, 2019, 38(4): 441-444, 450. DOI: 10.6047/j.issn.1000-8241.2019.04.014

油田钢质常压储罐内腐蚀挂片在线检测装置的研制

Development of the on-line detection device with internal corrosion coupon in steel atmospheric storage tanks in oilfields

  • 摘要: 油田钢质常压储罐服役时间长、介质腐蚀性强,导致内腐蚀严重,存在较大的安全隐患。为确认储罐内腐蚀严重层位,指导储罐的维修与腐蚀防护,急需开展常压储罐内腐蚀检测。研制了钢质常压储罐内腐蚀挂片在线检测装置,其检测原理是利用浮漂挂片器实现储罐水油界面、油气界面的腐蚀检测;利用刚性挂片器实现储罐淤泥相、污水相、油相、气相的腐蚀检测;利用与被检储罐材质相同的螺纹连接棒状空心杆实现检测装置的组装及储罐不同高度腐蚀程度的定性连续表征,实现了对同一储罐6个层位腐蚀速率的在线检测。检测结果表明:两个周期腐蚀速率检测值的复现性超过91%,同一储罐挂片检测得到的腐蚀速率与依据该储罐两次超声波壁厚检测结果计算得到的腐蚀速率相吻合,检测结果稳定、可靠。利用常压储罐内腐蚀挂片检测装置可以确定储罐重点内腐蚀部位,及时发现腐蚀隐患,指导储罐的维修更换及靶向腐蚀治理。

     

    Abstract: The long service time and the strong corrosive media of steel atmospheric storage tanks in oilfields result in serious internal corrosion, so there is a huge security risk. In order to confirm the seriously corroded positions and guide the maintenance and anti-corrosion operations of storage tanks, it is in urgent need to detect the internal corrosion of steel atmospheric storage tanks. In this paper, the on-line detection device with internal corrosion coupon in steel atmospheric storage tanks was developed. The corrosion detection at oil-water interface and oil-gas interface of storage tanks was realized by using the float coupon. In addition, the corrosion detection in sludge phase, sewage phase, oil phase and gas phase was achieved by using the rigid coupon. What's more, the assembling of detection device and the qualitative continuous characterization of corrosion degree at different heights of the storage tank were realized by using the thread-connected rodlike hollow joint lever whose material is the same as that of the storage tank to be detected. Thus, the on-line detection of corrosion rate at six phases in the same storage tank was innovatively achieved. It is shown that the reproducibility of the detected corrosion rates in two cycles is over 91% and the corrosion rate detected by the coupons is coincident with that calculated from two detection results by the ultrasonic wall thickness detector in the same tank. It is demonstrated that the detection result is stable and reliable. By virtue of the detection device with internal corrosion coupon in steel atmospheric storage tank, the key internal corrosion positions of the storage tank can be determined and the hidden corrosion dangers can be identified in time, so as to provide the guidance for the maintenance, replacement and targeted corrosion control of the storage tanks.

     

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