姜修才, 贾志方, 曹文明, 苏彦杰, 史左辉. 油气管道穿孔封堵用软质捆绑卡具的设计[J]. 油气储运, 2019, 38(3): 345-348. DOI: 10.6047/j.issn.1000-8241.2019.03.017
引用本文: 姜修才, 贾志方, 曹文明, 苏彦杰, 史左辉. 油气管道穿孔封堵用软质捆绑卡具的设计[J]. 油气储运, 2019, 38(3): 345-348. DOI: 10.6047/j.issn.1000-8241.2019.03.017
JIANG Xiucai, JIA Zhifang, CAO Wenming, SU Yanjie, SHI Zuohui. Design of flexible fixture used for plugging the perforations in oil and gas pipelines[J]. Oil & Gas Storage and Transportation, 2019, 38(3): 345-348. DOI: 10.6047/j.issn.1000-8241.2019.03.017
Citation: JIANG Xiucai, JIA Zhifang, CAO Wenming, SU Yanjie, SHI Zuohui. Design of flexible fixture used for plugging the perforations in oil and gas pipelines[J]. Oil & Gas Storage and Transportation, 2019, 38(3): 345-348. DOI: 10.6047/j.issn.1000-8241.2019.03.017

油气管道穿孔封堵用软质捆绑卡具的设计

Design of flexible fixture used for plugging the perforations in oil and gas pipelines

  • 摘要: 在油气管道的长久运行过程中,受自然、人为等不可预见因素影响,不可避免地会发生管道突发性穿孔泄漏事故。为了最大限度降低事故引起的损失,利用软性绑带能够快速勒紧束扎的特性,结合橡胶件压缩密封的原理,开发出一种能够在管道存在微正压、微泄漏的情况下临时堵漏的软质捆绑卡具。相比刚性卡具,软质捆绑卡具具有轻质、可变形、不剥防腐层、成本低、安装快速等优点。对完成临时封堵的管道辅以钢制凸形套袖管件,更能实现快速、低成本的永久修复。在试验台进行了软质捆绑卡具的动态堵漏测试试验,结果表明:软质捆绑卡具安装方便、承压能力强、安全可靠,为油气管道泄漏的安全、快速、低成本维抢修提供了有力支撑。

     

    Abstract: In the long running process of oil and gas pipelines, the accidents of sudden perforation leakage inevitably happen to the pipelines due to the influence of unpredictable factors, such as natural and artificial factors. In order to minimize the loss caused by the accidents, a flexible fixture used for temporarily plugging the pipeline micro-leakage under slightly positive pressure was developed in this paper based on the fast tightening and binding characteristics of soft straps, combined with the compression sealing principle of the rubber pieces. Compared with rigid clamps, flexible fixtures are more advantageous with light weight, deformable property, non-stripping anti corrosion coating, low cost and quick installation. If the pipeline which has been temporarily plugged is equipped with the protruding sleeve steel pipe fittings, its permanent repair will be realized rapidly at low cost. In addition, dynamic plugging tests were carried out on the flexible fixture at the test bench. It is shown that the flexible fixture is characterized by convenient installation, high bearing capacity, safety and reliability. The research results provide the powerful support for the low-cost, safe and rapid maintenance and emergency repair of oil and gas pipeline leakage.

     

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