杨专钊, 王高峰, 刘迎来, 黄磊, 聂向晖, 许彦, 赵金兰. 小半径热煨弯管加工工艺与截面畸变的相关性[J]. 油气储运, 2019, 38(3): 338-344. DOI: 10.6047/j.issn.1000-8241.2019.03.016
引用本文: 杨专钊, 王高峰, 刘迎来, 黄磊, 聂向晖, 许彦, 赵金兰. 小半径热煨弯管加工工艺与截面畸变的相关性[J]. 油气储运, 2019, 38(3): 338-344. DOI: 10.6047/j.issn.1000-8241.2019.03.016
YANG Zhuanzhao, WANG Gaofeng, LIU Yinglai, HUANG Lei, NIE Xianghui, XU Yan, ZHAO Jinlan. Correlation between processing technology and cross-sectional distortion of small-radius hot-bending bend[J]. Oil & Gas Storage and Transportation, 2019, 38(3): 338-344. DOI: 10.6047/j.issn.1000-8241.2019.03.016
Citation: YANG Zhuanzhao, WANG Gaofeng, LIU Yinglai, HUANG Lei, NIE Xianghui, XU Yan, ZHAO Jinlan. Correlation between processing technology and cross-sectional distortion of small-radius hot-bending bend[J]. Oil & Gas Storage and Transportation, 2019, 38(3): 338-344. DOI: 10.6047/j.issn.1000-8241.2019.03.016

小半径热煨弯管加工工艺与截面畸变的相关性

Correlation between processing technology and cross-sectional distortion of small-radius hot-bending bend

  • 摘要: 为了研究小半径无模热煨弯管截面畸变的影响因素,掌握工艺参数对截面尺寸的影响规律,优化和控制小半径弯管截面的几何形变尺寸,减小畸变,通过研究管径610mm、壁厚11mm的L415M小半径3D弯管加工工艺参数(加热温度、推进速度、弯曲半径)与截面畸变参数(壁厚减薄率、壁厚增厚率、椭圆度)之间的关系,揭示了两者的相关性。结果表明:弯管的弯曲半径对截面畸变影响显著,弯曲半径越小截面畸变越严重;随着推进速度的加快,弯管壁厚减薄率减小、增厚率增加,椭圆度减小;随着弯管加热温度的升高,弯管壁厚减薄率增加、增厚率减小,椭圆度增加。研究成果可为小半径热煨弯管的设计加工提供技术参考。

     

    Abstract: In order to investigate the factors influencing the cross-sectional distortion of small-radius dieless hot-bending bend and grasp the influential laws of technological parameters on the size of the cross section, so as to optimize and control the geometric deformation of the cross-section of small-radius pipe bend and reduce the distortion, the relationships between the processing technological parameters (heating temperature, advance speed and bending radius) and the cross-sectional distortion parameters (wall thinning ratio, wall thickening ratio and ovality) of L415M small-radius (3 D) pipe bend (pipe diameter is 610 mm, wall thickness is 11 mm) were analyzed to reveal their correlation. It is showed that the bending radius of pipe bend has the remarkable effect on the cross-sectional distortion, and the shorter the bending radius is, the more serious the cross-sectional distortion is. As the advance speed increases, the wall thinning ratio and ovality of the pipe bend decrease, and the wall thickening ratio increases. And with the increase of the heating temperature of pipe bend, the wall thinning ratio and ovality of the pipe bend increase, and the wall thickening ratio decreases. The research results can provide technical reference for the design and processing of small-radius hot-bending bend.

     

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