王余宝, 高国华, 杨东海, 何利民, 吕宇玲, 陈鲁. 稠油药剂分散技术数值模拟与试验[J]. 油气储运, 2019, 38(3): 308-313. DOI: 10.6047/j.issn.1000-8241.2019.03.011
引用本文: 王余宝, 高国华, 杨东海, 何利民, 吕宇玲, 陈鲁. 稠油药剂分散技术数值模拟与试验[J]. 油气储运, 2019, 38(3): 308-313. DOI: 10.6047/j.issn.1000-8241.2019.03.011
WANG Yubao, GAO Guohua, YANG Donghai, HE Limin, LYU Yuling, CHEN Lu. Numerical simulation and experiment on the technology for dispersing chemicals in heavy oil[J]. Oil & Gas Storage and Transportation, 2019, 38(3): 308-313. DOI: 10.6047/j.issn.1000-8241.2019.03.011
Citation: WANG Yubao, GAO Guohua, YANG Donghai, HE Limin, LYU Yuling, CHEN Lu. Numerical simulation and experiment on the technology for dispersing chemicals in heavy oil[J]. Oil & Gas Storage and Transportation, 2019, 38(3): 308-313. DOI: 10.6047/j.issn.1000-8241.2019.03.011

稠油药剂分散技术数值模拟与试验

Numerical simulation and experiment on the technology for dispersing chemicals in heavy oil

  • 摘要: 针对稠油管道中流体密度高、黏度大的特点,设计了高压逆流注药、微管注药、微孔注药3种注药方式,以及内锥柱体式、隔板式、旋流板式3种混合结构。利用CFD仿真模拟对以上注药方式和混合结构进行了参数优化和药剂分散效果分析,结果表明:仅在注药方式作用下不能实现药剂与稠油的充分混合;微孔式注药方式药剂分散效果最好;综合考虑产生的压降和药剂分散效果,内锥柱体式混合结构性能最佳。通过室内试验对以上混合结构进行性能测试,结果表明:混合结构产生的压降和药剂分散效果呈负相关;药剂加注浓度会影响药剂分散效果;试验结果与模拟结果具有一致性。通过数值模拟和试验研究,优选确定了适合稠油管道的管道外环向微孔注药、管道内安装内锥柱体混合结构的加药方式。

     

    Abstract: The fluids in heavy oil pipelines are characterized by high density and high viscosity. To deal with these characteristics, three chemical injection structures (i.e., high-pressure countercurrent chemical injection structure, microtube chemical injection structure and micropore chemical injection structure) and three mixing structures (i.e., inner cone cylinder mixing structure, partition mixing structure and cycling plate mixing structure) were designed in this paper. Then, CFD simulation was carried out on above-mentioned chemical injection and mixing structures to optimize their structure parameters and analyze their chemical dispersion performance. It is shown that the chemical and the heavy oil cannot be fully mixed if only chemical injection structure is adopted; the chemical dispersion performance of micropore injection structure is the best; the performance of inner cone cylinder mixing structure is optimum if the pressure drop and the chemical dispersion performance are taken into consideration comprehensively. Finally, laboratory experiments were conducted on these mixing structures to test their performance. It is indicated that the pressure drop generated by the mixing structures is in negative correlation with the chemical dispersion effect and the chemical dispersion effect is affected by the concentration of the chemical. Obviously, the experimental results are consistent with the simulation results. Thus, the medical feeding mode suitable for heavy oil pipelines is determined on the basis of CFD simulation and experimental study, i.e., the circumferential micropore injection structure outside the pipeline and the inner cone cylinder mixing structure inside the pipeline.

     

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