不开罐压力容器内表面腐蚀凹坑的相控阵超声检测
The ultrasonic phased array inspection of corrosion pits in the inner surface of pressure vessel without opening
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摘要: 针对不开罐压力容器内表面腐蚀凹坑的检测, 提出了相控阵超声检测方法, 利用CIVA软件建立内表面不同尺寸的半球形凹坑和平底凹坑腐蚀模型, 分别采用常规超声检测与相控阵超声检测对其进行声场仿真, 再通过底波降低法和缺陷回波法进行缺陷识别。结果表明: 常规超声检测无法有效地实现内表面腐蚀凹坑的检测, 而相控阵超声检测因其探头内晶片的聚焦功能更有利于实现内表面腐蚀凹坑的检测, 相控阵超声检测明显优于常规超声检测。且通过C扫成像, 相控阵超声检测可以对凹坑进行精确的定量和定位, 为开展不开罐压力容器内表面腐蚀凹坑的检测提供了借鉴。Abstract: In this paper, an ultrasonic phased array inspection method was proposed to inspect the corrosion pits in the inner surface of pressure vessel without shut down. The models of hemisphere pitting and flat pitting corrosion with different inner surface sizes were established by the software CIVA. Then, the acoustic field was simulated by virtue of conventional ultrasonic inspection and ultrasonic phased array inspection, respectively. Finally, the defects were identified by means of bottom wave reduction method and defect echo method. It is indicated that the conventional ultrasonic inspection cannot effectively inspect the corrosion pits in inner surfaces while ultrasonic phased array inspection can fulfill the inspection of corrosion pits in inner surfaces because of the focusing function of the wafer in its probe. The ultrasonic phased array inspection is much superior to the conventional ultrasonic inspection. In addition, based on C scanning imagery, the ultrasonic phased array inspection can quantity and locate the pits precisely. It provides a useful reference for the inspection of corrosion pits in inner surfaces of pressure vessels without opening.