李振北, 胡铁华, 邱长春, 刘争, 姜海洋. 压电超声管道腐蚀检测传感器的支撑结构设计[J]. 油气储运, 2018, 37(9): 1077-1080. DOI: 10.6047/j.issn.1000-8241.2018.09.019
引用本文: 李振北, 胡铁华, 邱长春, 刘争, 姜海洋. 压电超声管道腐蚀检测传感器的支撑结构设计[J]. 油气储运, 2018, 37(9): 1077-1080. DOI: 10.6047/j.issn.1000-8241.2018.09.019
LI Zhenbei, HU Tiehua, QIU Changchun, LIU Zheng, JIANG Haiyang. Design of support structure for the piezoelectric ultrasonic sensor of pipeline corrosion detection[J]. Oil & Gas Storage and Transportation, 2018, 37(9): 1077-1080. DOI: 10.6047/j.issn.1000-8241.2018.09.019
Citation: LI Zhenbei, HU Tiehua, QIU Changchun, LIU Zheng, JIANG Haiyang. Design of support structure for the piezoelectric ultrasonic sensor of pipeline corrosion detection[J]. Oil & Gas Storage and Transportation, 2018, 37(9): 1077-1080. DOI: 10.6047/j.issn.1000-8241.2018.09.019

压电超声管道腐蚀检测传感器的支撑结构设计

Design of support structure for the piezoelectric ultrasonic sensor of pipeline corrosion detection

  • 摘要: 传感器支撑结构在检测过程中的稳定性决定了检测数据的准确性, 是压电超声管道腐蚀检测器结构设计的核心。针对长输管道对压电超声腐蚀检测技术的迫切需求, 提出一种适用于在役管道腐蚀内检测的压电超声传感器支撑结构设计方案, 并设计了三维虚拟样机。通过运动学仿真分析, 该支撑结构在不同条件下均能与管壁保持良好的贴合效果。通过将传感器支撑结构在旋转试验平台的试验测试, 进一步验证了结构的稳定性和设计方案的可行性。该结构设计对于压电超声管道腐蚀检测技术及装备国产化的实现具有重要意义。

     

    Abstract: The sensor support structure is the core and key to the structural design of piezoelectric ultrasonic pipeline corrosion detector, and its stability in the process of detection determines the accuracy of detection data. To meet the urgent demand of long-distance pipelines for the piezoelectric ultrasonic based pipeline corrosion in-line inspection technology, a design scheme of piezoelectric ultrasonic sensor support structure suitable for the corrosion in-line inspection of in-service pipelines was proposed in this paper, and the three-dimensional virtual prototype was also designed. Then, kinematics simulation analysis was conducted. It is shown that this support structure can fit the pipe wall in every situation. Finally, its structural stability and its design scheme's feasibility were verified further by testing this senor support structure on the rotary test platform. The design scheme is of great significance to the localization of piezoelectric ultrasonic pipeline corrosion detection technology and equipment.

     

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