刘明亮, 苏炤兴. 转子结垢造成的离心压缩机振动故障[J]. 油气储运, 2018, 37(8): 947-951. DOI: 10.6047/j.issn.1000-8241.2018.08.017
引用本文: 刘明亮, 苏炤兴. 转子结垢造成的离心压缩机振动故障[J]. 油气储运, 2018, 37(8): 947-951. DOI: 10.6047/j.issn.1000-8241.2018.08.017
LIU Mingliang, SU Zhaoxing. Centrifugal compressor vibration fault caused by rotor scaling[J]. Oil & Gas Storage and Transportation, 2018, 37(8): 947-951. DOI: 10.6047/j.issn.1000-8241.2018.08.017
Citation: LIU Mingliang, SU Zhaoxing. Centrifugal compressor vibration fault caused by rotor scaling[J]. Oil & Gas Storage and Transportation, 2018, 37(8): 947-951. DOI: 10.6047/j.issn.1000-8241.2018.08.017

转子结垢造成的离心压缩机振动故障

Centrifugal compressor vibration fault caused by rotor scaling

  • 摘要: 针对某天然气增压站离心压缩机转子结垢导致机组振动超标并触发停机的故障,利用状态监测技术结合压缩机输气能力变化、内窥镜检测及拆机检修情况对故障机理进行分析,确定了导致转子不平衡的原因是叶轮结垢。对叶轮和流道垢层进行化验和成因分析,其结果验证了故障诊断技术的实用性与有效性,并且提出了加强过滤排污等防控措施,为天然气长输管道离心压缩机同类故障诊断及处置提供了参考。

     

    Abstract: In a certain gas booster station, the vibration of centrifugal compressor exceeds the criterion due to the scaling of its rotor, and consequently the centrifugal compressor is shutdown. In this paper, the failure mechanisms of the centrifugal compressor were analyzed by means of the state monitoring technology, combined with transport capacity change of compressor, endoscope detection, and disassembly maintenance. It is confirmed that the cause of the rotor imbalance is the impeller scaling. Then, tests and cause analysis were carried out on the scaling buildup of impeller and passageway, and the practicality and effectiveness of the fault diagnosis technique were verified. Finally, the prevention and control measures were put forward, e.g. strengthening filtration and drainage. The research results provide the reference for the diagnosis and treatment of similar faults of centrifugal compressors for long-distance natural gas pipelines.

     

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