刘白杨, 王宁, 陈旭升, 尚国涛, 刘超, 王猛. 西气东输干线燃驱压缩机组故障停机分析及建议[J]. 油气储运, 2018, 37(6): 715-720. DOI: 10.6047/j.issn.1000-8241.2018.06.019
引用本文: 刘白杨, 王宁, 陈旭升, 尚国涛, 刘超, 王猛. 西气东输干线燃驱压缩机组故障停机分析及建议[J]. 油气储运, 2018, 37(6): 715-720. DOI: 10.6047/j.issn.1000-8241.2018.06.019
LIU Baiyang, WANG Ning, CHEN Xusheng, SHANG Guotao, LIU Chao, WANG Meng. Fault shutdown analysis & improvement proposals of gas turbine-driven compressor units in the main lines of West-East Gas Pipeline[J]. Oil & Gas Storage and Transportation, 2018, 37(6): 715-720. DOI: 10.6047/j.issn.1000-8241.2018.06.019
Citation: LIU Baiyang, WANG Ning, CHEN Xusheng, SHANG Guotao, LIU Chao, WANG Meng. Fault shutdown analysis & improvement proposals of gas turbine-driven compressor units in the main lines of West-East Gas Pipeline[J]. Oil & Gas Storage and Transportation, 2018, 37(6): 715-720. DOI: 10.6047/j.issn.1000-8241.2018.06.019

西气东输干线燃驱压缩机组故障停机分析及建议

Fault shutdown analysis & improvement proposals of gas turbine-driven compressor units in the main lines of West-East Gas Pipeline

  • 摘要: 随着中国天然气长输管道的不断发展, 燃气轮机驱动的天然气压缩机被广泛应用于管输天然气增压。对2006-2017年西一线、西二线、西三线及轮吐线的15个压气站共39套RR燃驱压缩机组进行故障停机数据统计, 计算可用率、可靠性、平均无故障运行时间、千小时故障停机次数等指标, 归纳分析各类故障的发生频次、产生原因及部位, 统计故障分布图, 并总结发生概率较高的故障。结果表明: 控制系统及辅助设备故障是造成管道压缩机组故障停机的主要原因。针对几类高频故障, 结合运行维护经验分析其原因, 并提出解决措施, 有助于提高机组运行稳定性, 保障安全可靠生产。

     

    Abstract: With the continuous development of long-distance gas pipelines in China, gas turbine-driven natural gas compressors are widely used for natural gas pressurization of pipeline transportation. In this paper, the fault shutdown of 39 Rolls-Royce turbine driven compressor sets in 15 gas compressor stations of the 1 st, 2 nd, 3 rd West-East Gas Pipeline and Lunnan-Turpan Pipeline during 2006-2017 was statistically analyzed. The availability, reliability, mean time between failures (MTBF), thousand-hour shutdown times and other indexes were calculated. Then, the occurrence frequency, cause and location of various failures were summarized and analyzed, failure distribution diagrams were statistically studied and the failures with higher occurrence probability were concluded. The statistic results show that the failure of control system and auxiliary equipment is the main cause of the fault shutdown of pipeline compressor sets. Finally, after the causes of several high-frequency failures were analyzed based on the operation maintenance experience, their solutions were put forward. It is conducive to improve operational stability of compressor sets and ensure safe and reliable production.

     

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