刘超. 基于系统性分析的减压阀故障诊断及应对措施[J]. 油气储运, 2018, 37(5): 597-600. DOI: 10.6047/j.issn.1000-8241.2018.05.020
引用本文: 刘超. 基于系统性分析的减压阀故障诊断及应对措施[J]. 油气储运, 2018, 37(5): 597-600. DOI: 10.6047/j.issn.1000-8241.2018.05.020
LIU Chao. Fault diagnosis and countermeasures of pressure reducing valve based on systematic analysis[J]. Oil & Gas Storage and Transportation, 2018, 37(5): 597-600. DOI: 10.6047/j.issn.1000-8241.2018.05.020
Citation: LIU Chao. Fault diagnosis and countermeasures of pressure reducing valve based on systematic analysis[J]. Oil & Gas Storage and Transportation, 2018, 37(5): 597-600. DOI: 10.6047/j.issn.1000-8241.2018.05.020

基于系统性分析的减压阀故障诊断及应对措施

Fault diagnosis and countermeasures of pressure reducing valve based on systematic analysis

  • 摘要: 调节阀是石油化工行业管道运输中的核心设备, 可以通过改变自身阀位达到控制管输介质流量、压力、温度、液位等工艺参数的目的。以国内某成品油管道的一座减压站为例, 站内减压阀投产5年后在PID控制模式下出现调节不稳的情况, 其直接原因是迷宫阀笼下部损坏。通过分析减压阀PID控制原理, 并结合阀门工作特性与执行机构性能参数, 对不稳定工作状态进行深入分析, 同时给出具体解决方案, 且经维修后的减压阀控制稳定性完全满足管道运行需要, 从而为类似故障的维修以及减压阀国产化提供了参考。

     

    Abstract: A regulating valve is the core equipment of pipeline transportation in the petrochemical industry. It can control the technological parameters of pipeline medium (e.g. flow rate, pressure, temperature and liquid level) by changing the valve position of its own. In this paper, one pressure reducing station of a certain products pipeline in China was taken as the example. After the pressure reducing valve at the station was in operation for five years, its regulating instability occurred in the PID control mode. And the direct cause of this fault is that the lower part of the labyrinth valve cage is damaged. Then, this unstable operation behavior was analyzed thoroughly by exploring the PID control principle of pressure reducing valve, combined with the operation characteristics of the valve and the performance parameters of the valve actuator. Besides, the specific solutions were proposed. It is indicated that the control stability of pressure reducing valve after the maintenance can meet the needs of pipeline operation completely. The research results can be used as the reference for the maintenance of similar faults and even the localization of pressure reducing valves.

     

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