耿欢, 周书仲, 任永磊. 干气密封放空天然气回收系统设计[J]. 油气储运, 2018, 37(5): 591-596. DOI: 10.6047/j.issn.1000-8241.2018.05.019
引用本文: 耿欢, 周书仲, 任永磊. 干气密封放空天然气回收系统设计[J]. 油气储运, 2018, 37(5): 591-596. DOI: 10.6047/j.issn.1000-8241.2018.05.019
GENG Huan, ZHOU Shuzhong, REN Yonglei. Design of recovery system for the natural gas vented through dry gas seal[J]. Oil & Gas Storage and Transportation, 2018, 37(5): 591-596. DOI: 10.6047/j.issn.1000-8241.2018.05.019
Citation: GENG Huan, ZHOU Shuzhong, REN Yonglei. Design of recovery system for the natural gas vented through dry gas seal[J]. Oil & Gas Storage and Transportation, 2018, 37(5): 591-596. DOI: 10.6047/j.issn.1000-8241.2018.05.019

干气密封放空天然气回收系统设计

Design of recovery system for the natural gas vented through dry gas seal

  • 摘要: 天然气长输管道压气站使用的离心式压缩机轴端干气密封由于其自身运行特点, 允许一部分工艺气通过放空管排空, 不但浪费能源、增加管道损耗, 而且温室气体的排放会造成环境污染。为了回收干气密封一次放空天然气, 提出了天然气长输管道离心压缩机组干气密封放空天然气回收利用的整体解决方案, 方案使用变频控制、风冷、对称平衡、两列四级往复式压缩机进行增压, 设计了三重安全保护系统。该方案对管道压缩机组原干气密封安全运行无任何影响, 同时可以实时监测回收天然气的瞬时流量和累计流量。实际运行结果表明: 该系统结构简单、维修量小、成本可控、运行可靠, 天然气回收量达到预期效果, 投资回收期在3年左右, 因而实现了开源节流、降本增效的目的。

     

    Abstract: Due to its own operation characteristics of dry gas seal (DGS) at the shaft end of centrifugal compressor used in the compressor stations of long-distance natural gas pipelines, some process gas is discharged through the vent pipe, so not only the resource is wasted and the pipeline loss is increased, but also the environment is polluted by the vented greenhouse gas. In order to recover the natural gas vented through DGS, an overall solution to recycle the natural gas vented through DGS of centrifugal compressor set used in long-distance natural gas pipelines was, for the first time, put forward completely in China. In this solution, two-row, four-level reciprocating compressor with the characteristics of frequency conversion control, air cooling and symmetrical balance is used for boosting and the triple safety protection system is designed. And as a result, the safe operation of the original DGS of compressor set is not impacted at all, and the instantaneous flow rate and cumulative flow rate of natural gas recovery can be monitored in real time. It is revealed by the actual operation results that the system is advantageous with simple structure, small maintenance quantity, controllable cost and reliable operation. Besides, the recycled natural gas reaches the expected value, and the payback period is about three years. And thus, the purposes of source tapping & consumption reduction and cost cutting & efficiency increasing are achieved.

     

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