黄恩涛. 长输管道站场机械设备维修策略优化及实践[J]. 油气储运, 2018, 37(4): 475-480. DOI: 10.6047/j.issn.1000-8241.2018.04.018
引用本文: 黄恩涛. 长输管道站场机械设备维修策略优化及实践[J]. 油气储运, 2018, 37(4): 475-480. DOI: 10.6047/j.issn.1000-8241.2018.04.018
HUANG Entao. Optimization and application of maintenance strategies for mechanical equipment at the stations of long-distance pipelines[J]. Oil & Gas Storage and Transportation, 2018, 37(4): 475-480. DOI: 10.6047/j.issn.1000-8241.2018.04.018
Citation: HUANG Entao. Optimization and application of maintenance strategies for mechanical equipment at the stations of long-distance pipelines[J]. Oil & Gas Storage and Transportation, 2018, 37(4): 475-480. DOI: 10.6047/j.issn.1000-8241.2018.04.018

长输管道站场机械设备维修策略优化及实践

Optimization and application of maintenance strategies for mechanical equipment at the stations of long-distance pipelines

  • 摘要: 随着长输管道运营企业降本增效举措的深入开展,优化站场机械设备维修策略、降低企业维修费等逐渐成为站场设备管理面临的关键问题。基于长输管道站场机械设备的特点,结合功能分析法、层次分析法等相关理论,对事后维修、预防性维修、预测性维修3种维修策略的优缺点进行对比,以中国石油管道公司为例,制定了设备维修策略优化原则,建立了维修策略优化比选流程,依据重要性程度对站场机械设备进行了分类,提出了压缩机组、输油泵机组、加热炉、储油罐、阀门等关键设备的具体维修策略,并进行了经济性验证。研究结果表明:在对站场设备按照重要程度分类管理的基础上,组合性维修策略能够有效降低站场机械设备维修成本,可为长输管道运营企业优化站场维修策略提供参考。

     

    Abstract: During the thorough implementation of the measures to reduce the cost and increase the profit of the long-distance pipeline operation enterprises, optimizing the maintenance strategy of mechanical equipment and reducing the maintenance fee gradually become the key problems in the equipment management of the station. In this paper, three maintenance strategies, i.e., corrective maintenance, preventive maintenance, and predictive maintenance, were analyzed depending on the features of mechanical equipment at the stations of long-distance pipelines, and according to the functional analysis and analytic hierarchy processes. Then, a case study was made on PetroChina Pipeline Company, where the principles for optimizing the maintenance strategies were defined, the optimization and comparison process of maintenance strategies was established, and the mechanical equipment at the stations were classified by the importance. Finally, the specific maintenance strategies for some critical equipment (e.g. compressor set, transfer pump unit, heater, oil tank and valves) were proposed and economically verified. It is indicated that the combined maintenance strategy based on the equipment classification according to importance can effectively reduce the cost in maintenance of mechanical equipment in the longdistance pipeline stations. The research results provide the long-distance pipeline operation enterprises with a reference for the optimization of maintenance strategies.

     

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