谭桂斌, 陈迎春, 宫壘. 管道机器人橡胶密封碗运移力学模型[J]. 油气储运, 2017, 36(3): 284-289. DOI: 10.6047/j.issn.1000-8241.2017.03.008
引用本文: 谭桂斌, 陈迎春, 宫壘. 管道机器人橡胶密封碗运移力学模型[J]. 油气储运, 2017, 36(3): 284-289. DOI: 10.6047/j.issn.1000-8241.2017.03.008
TAN Guibin, CHEN Yingchun, GONG Lei. A movement mechanics model for the rubber sealing cup of in-pipe robot[J]. Oil & Gas Storage and Transportation, 2017, 36(3): 284-289. DOI: 10.6047/j.issn.1000-8241.2017.03.008
Citation: TAN Guibin, CHEN Yingchun, GONG Lei. A movement mechanics model for the rubber sealing cup of in-pipe robot[J]. Oil & Gas Storage and Transportation, 2017, 36(3): 284-289. DOI: 10.6047/j.issn.1000-8241.2017.03.008

管道机器人橡胶密封碗运移力学模型

A movement mechanics model for the rubber sealing cup of in-pipe robot

  • 摘要: 清管与检测机器人在橡胶密封碗驱动作用下沿管道内部运行,其动态运移的平稳性直接影响到管道检测维护的准确性、精度及作业安全。从管内机器人的橡胶密封碗和压差驱动力入手,分析了管道蜡层剥离和切屑变形去除等动态特性,建立了管道机器人作业的非稳态运移模型,进一步凝练和构建了垢层剥离时橡胶密封碗的摩擦学系统,并且使用正交切削理论分析了污垢剥离和切屑形变的主要影响因素。阐明了管道机器人橡胶密封碗的密封摩擦过程,应用光学显微、数字图像等原位观测技术,研究了机械参数变化及橡胶材料对于蜡层剥离的影响,为橡胶密封碗结构设计与智能控制算法的优化提供帮助。

     

    Abstract: Under the driving of rubber sealing cup, pigging and inspecting robots run downwards inside the pipeline, and their stability of dynamic movement has direct effect on the accuracy, precision and safety of pipeline inspection and maintenance. In this paper, the rubber sealing cup and pressure difference drive force of in-pipe robot was taken as the basis. Firstly, the dynamic behaviors were investigated, such as wax scraping and cutting deformation removal. Secondly, an unsteady movement model was established for the operation of pipeline robot. Thirdly, the friction system of rubber sealing cup during scale scraping was built up concisely. Fourthly, the main factors affecting scale scraping and cutting deformation were analyzed by the orthogonal cutting theory. Fifthly, the sealing friction process of rubber sealing cup of in-pipe robot was described. And sixthly, the effect of mechanical parameter variation and rubber materials on wax scraping was studied by means of in-situ observation, e.g. optical microscope and digital image. It provides a guideline for the optimization of intelligent control algorithm and structural design of rubber sealing cup.

     

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