杨专钊, 王高峰, 闫凯, 魏亚秋, 李安强, 杜中强, 卢卫卓. 双金属复合管环焊工艺及接头强度设计现状与趋势[J]. 油气储运, 2017, 36(3): 241-248, 254. DOI: 10.6047/j.issn.1000-8241.2017.03.001
引用本文: 杨专钊, 王高峰, 闫凯, 魏亚秋, 李安强, 杜中强, 卢卫卓. 双金属复合管环焊工艺及接头强度设计现状与趋势[J]. 油气储运, 2017, 36(3): 241-248, 254. DOI: 10.6047/j.issn.1000-8241.2017.03.001
YANG Zhuanzhao, WANG Gaofeng, YAN Kai, WEI Yaqiu, LI Anqiang, DU Zhongqiang, LU Weizhuo. Status and trend of girth welding procedure and joint strength design for bimetallic composite pipes[J]. Oil & Gas Storage and Transportation, 2017, 36(3): 241-248, 254. DOI: 10.6047/j.issn.1000-8241.2017.03.001
Citation: YANG Zhuanzhao, WANG Gaofeng, YAN Kai, WEI Yaqiu, LI Anqiang, DU Zhongqiang, LU Weizhuo. Status and trend of girth welding procedure and joint strength design for bimetallic composite pipes[J]. Oil & Gas Storage and Transportation, 2017, 36(3): 241-248, 254. DOI: 10.6047/j.issn.1000-8241.2017.03.001

双金属复合管环焊工艺及接头强度设计现状与趋势

Status and trend of girth welding procedure and joint strength design for bimetallic composite pipes

  • 摘要: 阐述了双金属机械复合管典型焊接工艺,以及管端封焊和对焊焊接工艺的优点、应用案例和失效案例,认为封焊、过渡焊是此类工艺的质量薄弱点。分析了管端堆焊及其施工对焊技术的研究现状、发展趋势和应用案例,结果表明:采用同种合金焊接材料完成焊缝打底、填充和盖面等的连接方式,可以避免封焊、过渡焊等形成的缺陷和应力。该工艺成功应用于海底天然气开发用双金属复合管焊接,是今后双金属复合管管端加工和施工对焊的重要发展趋势和方向。此外,研究了双金属复合管环焊接头强度匹配设计、接头缺陷容限设计等现状与趋势,结果表明:目前尚无统一的焊接接头强度设计和容限设计理论,双金属复合管管道系统在线检测、腐蚀评价、寿命预测以及管道修复等技术是未来的重要研究方向。

     

    Abstract: In this paper, the typical welding procedures of bimetallic composite pipes were introduced, the technical advantages of pipe-end seal welding and butt welding were described and the application cases and failure cases were illustrated. It is indicated that the quality weakness of these weld procedures is seal welding and transfer welding. Then, the research status, prospect and cases of pipe-end surfacing and butt welding technologies were investigated. It is shown that the defect and stress induced by seal welding and transfer welding can be avoided if the rooting, filling and capping are connected with the same alloy welding material. This procedure has been successfully applied in the welding of bimetallic composite pipes for submarine natural gas development. It is the significant development trend and direction of pipe end processing and butt welding of bimetallic composite pipes in the future. Finally, the research status and prospect of strength matching design and defect tolerance design on girth welding joint of bimetallic composite pipes were analyzed. It is indicated that there is no unified welding joint strength design and defects tolerance design theories. And in the future, the related studies shall focus on on-line inspection, corrosion assessment, life estimation and pipeline repair of bimetallic composite pipeline systems.

     

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