冯少广, 阎德春, 李睿, 李东阳, 张巍, 赵国星, 侯宇. 3PE防腐层便携式自动剥离强度试验机的研制[J]. 油气储运, 2017, 36(2): 199-203. DOI: 10.6047/j.issn.1000-8241.2017.02.012
引用本文: 冯少广, 阎德春, 李睿, 李东阳, 张巍, 赵国星, 侯宇. 3PE防腐层便携式自动剥离强度试验机的研制[J]. 油气储运, 2017, 36(2): 199-203. DOI: 10.6047/j.issn.1000-8241.2017.02.012
FENG Shaoguang, YAN Dechun, LI Rui, LI Dongyang, ZHANG Wei, ZHAO Guoxing, HOU Yu. Development of portable auto peel strength tester for 3PE coating[J]. Oil & Gas Storage and Transportation, 2017, 36(2): 199-203. DOI: 10.6047/j.issn.1000-8241.2017.02.012
Citation: FENG Shaoguang, YAN Dechun, LI Rui, LI Dongyang, ZHANG Wei, ZHAO Guoxing, HOU Yu. Development of portable auto peel strength tester for 3PE coating[J]. Oil & Gas Storage and Transportation, 2017, 36(2): 199-203. DOI: 10.6047/j.issn.1000-8241.2017.02.012

3PE防腐层便携式自动剥离强度试验机的研制

Development of portable auto peel strength tester for 3PE coating

  • 摘要: 剥离强度是3PE防腐涂层的关键性能指标,但现场测试时其结果很容易受到周围环境和测试方式的影响。针对目前3PE管道现场普遍采用弹簧秤或测力计人工进行防腐层剥离强度测试时,存在的剥离速度和角度无法准确控制、测试曲线无法记录、测试区域有限和安全性差等问题,研究利用等腰三角形的结构设计原理,通过使夹持器处于等腰三角形中轴位置,实现了剥离角度与管体表面始终保持90°的功能。利用蜗轮蜗杆和减速电机保证了整个剥离速度的准确可控;通过红外温度实时监测,保证了剥离处温度的连续记录。基于此,实现了整个剥离测试过程可完全由设备自主完成并记录测试曲线,现场直接输出结果,大大提升了现场剥离测试数据的准确性、重复性和安全性,有效解决了人工测试所存在的准确度偏低和安全性差的问题,现场试验效果良好。

     

    Abstract: Peel strength is a key performance index for 3PE coatings. However, on-site testing of the peel strength is susceptible to impacts of surrounding conditions and testing techniques. Currently, spring scales or dynamometers are used extensively to measure the peel strength of 3PE coatings manually. These techniques are characterized by incapability in accurate control over peeling velocities and angles, missing of testing curves, limited testing areas and poor safety performances. With consideration to principles related to structural design with isosceles triangle, holder can be maintained around the central axis of the isosceles triangle to maintain the angle between the peeling and the pipe surface at 90°. In addition, by using the worm gear and speed reduction motor, the peeling speeds can be controlled accurately. With infrared devices deployed to monitor changes in temperatures in real time, temperatures around the peeling operations can be recorded continuously. In this way, the entire peeling process can be performed automatically with testing curves recorded to output on site. The new system can significantly enhance accuracy, repeatability and safety of on-site peeling operations, eliminating problems related to low accuracy and poor safety performances of manual operations. On-site performances of the proposed system are satisfactory.

     

/

返回文章
返回