臧延旭, 杨博霖, 马宁, 关晶鑫, 张元. 小口径漏磁检测器的探头机构设计[J]. 油气储运, 2016, 35(11): 1222-1225. DOI: 10.6047/j.issn.1000-8241.2016.11.016
引用本文: 臧延旭, 杨博霖, 马宁, 关晶鑫, 张元. 小口径漏磁检测器的探头机构设计[J]. 油气储运, 2016, 35(11): 1222-1225. DOI: 10.6047/j.issn.1000-8241.2016.11.016
ZANG Yanxu, YANG Bolin, MA Ning, GUAN Jingxin, ZHANG Yuan. Design of probe mechanism for small-diameter magnetic flux leakage detectors[J]. Oil & Gas Storage and Transportation, 2016, 35(11): 1222-1225. DOI: 10.6047/j.issn.1000-8241.2016.11.016
Citation: ZANG Yanxu, YANG Bolin, MA Ning, GUAN Jingxin, ZHANG Yuan. Design of probe mechanism for small-diameter magnetic flux leakage detectors[J]. Oil & Gas Storage and Transportation, 2016, 35(11): 1222-1225. DOI: 10.6047/j.issn.1000-8241.2016.11.016

小口径漏磁检测器的探头机构设计

Design of probe mechanism for small-diameter magnetic flux leakage detectors

  • 摘要: 为了解决三簧探头机构不适用于小口径检测器的问题,对检测器所用探头机构进行了改进:将探头壳与支撑弹簧连接方式由螺钉固定连接改为支撑弹簧滑动连接;去除三簧探头机构中辅助弹簧,避免探头臂、弹簧缩短后辅助弹簧与探头臂上的连接螺钉、铆钉等磕碰;将刚性探头臂设计成弹簧臂,抵消辅助弹簧去除后支撑力减弱的问题;探头壳与弹簧臂间增加弹性垫,使探头壳尾端处于翘起状态,防止探头壳出现“栽头”现象。机械性能测试及牵拉试验表明:新型探头机构具有良好的姿态稳定性、耐磨性及抗震颤能力,极限压缩尺寸为30 mm,适用于小口径检测器或径向空间有限的设备。将弹簧、探头臂等零件尺寸加长,该探头机构还能够应用于大口径检测器,使用范围更加广泛。

     

    Abstract: The three-spring probe mechanism is not applicable for small-diameter detectors. In this regard, the probe mechanism of the detector was improved. First, the supporting-spring sliding connection was used between probe shell and supporting springs, instead of the screw fixed connection. Second, auxiliary spring of the three-spring probe mechanism was removed, so that there are no collisions between the auxiliary spring and other connected mechanisms like screws and rivets on the probe arms after probe arms and springs were cut short. Third, rigid probe arms were replaced by spring arms, so as to balance the spring support force after the removal of the auxiliary spring. Fourth, an elastic cushion was used between probe shells and spring arms, so that the rear of the probe shell was kept upwarped from falling down. Based on mechanical performance tests and pull tests, the improved probe mechanism is characterized by stability, wear resistance and anti-tremor capacity, with the ultimate compression size of 30 mm. It is very applicable to small-diameter detectors or the equipments with limited radial space. When the springs and the probe arms are extended in size, this probe mechanism can also be applied to large-diameter detectors and has wide application range.

     

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