许靖宇, 邵国亮, 康惠珊, 郝翰, 毕建伟. 清管站进出站管道应力分析与设计优化——以中亚天然气管道为例[J]. 油气储运, 2016, 35(9): 1000-1004. DOI: 10.6047/j.issn.1000-8241.2016.09.018
引用本文: 许靖宇, 邵国亮, 康惠珊, 郝翰, 毕建伟. 清管站进出站管道应力分析与设计优化——以中亚天然气管道为例[J]. 油气储运, 2016, 35(9): 1000-1004. DOI: 10.6047/j.issn.1000-8241.2016.09.018
XU Jingyu, SHAO Guoliang, KANG Huishan, HAO Han, BI Jianwei. Stress analysis and design optimization for inlet/outlet lines in pigging stations: A case study of Trans-Asia Gas Pipeline[J]. Oil & Gas Storage and Transportation, 2016, 35(9): 1000-1004. DOI: 10.6047/j.issn.1000-8241.2016.09.018
Citation: XU Jingyu, SHAO Guoliang, KANG Huishan, HAO Han, BI Jianwei. Stress analysis and design optimization for inlet/outlet lines in pigging stations: A case study of Trans-Asia Gas Pipeline[J]. Oil & Gas Storage and Transportation, 2016, 35(9): 1000-1004. DOI: 10.6047/j.issn.1000-8241.2016.09.018

清管站进出站管道应力分析与设计优化——以中亚天然气管道为例

Stress analysis and design optimization for inlet/outlet lines in pigging stations: A case study of Trans-Asia Gas Pipeline

  • 摘要: 为了确保大口径高压力的进出站管道在不设置锚固墩的情况下依然能安全运行,从管道柔性布局和应力分析着手,基于中亚天然气管道实例,综合考虑管道应力、位移、受力及施工等影响因素,对清管站场进出站管道的设计方案进行研究。通过管道应力分析软件CaesarⅡ,分别对锚固墩安装方案和管道柔性安装方案进行模拟计算和分析。结果表明:大口径高压力的干线管道,若采用锚固墩的传统安装方式,锚固墩受到的管道推力的理论计算值达到上千吨,这使得锚固墩尺寸巨大,投资较高,同时无法消除的巨大推力将永远保留在管道和锚固墩之间,对管道运行产生安全隐患;若采用柔性安装方式,通过曲率半径较大的清管弯头的移动和变形,则能够大大降低推力,减少投资,在不设置锚固墩的情况下,保证管道在全寿命周期内安全运行。

     

    Abstract: To ensure safety of large-diameter, high-pressure inlet/outlet lines without anchor blocks, the Trans-Asia Gas Pipeline is taken as an example to discuss on design of inlet/outlet lines in pigging stations based on flexible arrangement and stress analysis. In this study, pipeline stress, displacement, external forces and operational factors are considered. Simulation calculation and analysis are performed for installation of anchor blocks and flexible installation of pipelines by using Caesar II, the software for analysis of pipeline stress. The results show that conventional anchor block installation processes for large-diameter high-pressure trunk pipelines may involve theoretical thrust of pipeline on anchor blocks up to thousands of tons. Such a huge thrust may require anchor blocks with large size and huge investment. In addition, the thrust may be permanently maintained between the pipeline and anchor blocks, leaving significant threats to operation safety of the pipeline. Alternatively, in case of flexible installation, displacement and deformation of pigging elbows with relatively large radius of curvature can effectively minimize thrusts required and reduce investment accordingly. This design, without anchor blocks, can ensure operation safety within the full life cycle of the pipeline.

     

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