小口径海底管道水力清管工艺
Hydraulic pigging process for small-diameter submarine pipelines
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摘要: 管径小于102 mm的小口径海底管道的清管施工是一项难度较高的工程作业, 对于此类小口径管道, 当采用传统通球清管作业时, 清管球卡堵的风险与大口径管道相比要高出很多。对内径为40.6 mm的钢管与软管组合连接的小口径管道内的杂质类型及粒径进行分析, 并研究其在管道内的启动情况, 通过计算选取合适的清管液流动速度并进行现场实际验证, 采用3倍以上管道内杂质沉降速度的清管液流速带动管道内杂质的水力清管方式能够将小口径管道内的杂质进行有效清理。因此, 在不采用清管球的条件下采用合适流速的清管液进行管道内杂质清理的方式, 可以应用于单一材质小口径管道和不同材质管道连接的小口径管道中, 从而规避通球清管作业的卡球风险, 在清理效果相同的情况下, 提高了作业效率, 降低了施工成本。Abstract: Pigging is a challenging operation for submarine pipelines with diameter less than 102 mm. Such small-diameter pipelines will expose to higher risks of pig sticking than large-diameter pipelines when traditional pigging operation is adopted. Through analysis on the impurity types and sizes in the small-diameter pipeline composed by 40.6 mm steel pipes and flexible pipes and study on the starting of impurities in the pipeline, a hydraulic pigging process with proper flow velocity of cleaning fluid more than three times of set velocity of impurities is chosen through calculation and field verification. It proves that the hydraulic pigging process can effectively remove the impurities in small-diameter pipelines. Thus, without pigs, the pigging process with pigging fluid at proper flow velocity is applicable to small-diameter pipelines of single material or mixed materials, which can avoid the risk of pig sticking and improve operation efficiency and lower operation cost while achieving the same pigging effects.