管道内检测器里程轮打滑原因
Causes of slippage of odometer wheels in pipeline inline detectors
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摘要: 管道内检测器常采用里程轮定位的方法对管道缺陷进行轴向定位, 但实际使用过程中, 里程轮存在“打滑”现象, 造成里程丢失, 导致定位不准。为了提高管道内检测器的定位精度, 分析了管道内检测器里程轮打滑的原因, 建立了滚轮转动的力矩方程, 探讨了各参数对轮体打滑的影响, 并利用现有滚动摩擦模型进行了验证。建模分析结果表明: 当检测器加速度过快时, 滚轮自身加速能力有限而导致里程轮打滑丢失里程数据。通过在检测器上搭载速度控制系统, 可调节检测器运行速度区间, 避免检测器运行时出现过大的加速度; 通过增大弹簧刚度、减小轮体的直径和宽度、轮体外圆滚花和局部热处理等方法, 可以提高里程轮自身适应检测器加速度的能力。Abstract: Odometer wheels are often used in inline detectors for axial positioning of defects in pipelines. In practical application, "slippage" of odometer wheels may lead to inaccurate positioning due to losses in metering. To enhance the positioning accuracy of pipeline inline detectors, root causes for slippage are analyzed. A moment equation is established for rotation of rolling wheels to identify impacts of parameters on such slippage. In addition, existing rolling friction models are used for verification. Modeling analysis results show that limited accelerating capacities of rolling wheels may lead to slippage of odometer wheel in case of excessive acceleration of detectors, thereby producing inaccurate mileage metered. Incorporation of velocity control system on detectors may effectively regulate running speeds of detectors to eliminate possibility of excessive acceleration. In addition, enhancement in spring rigidity, reduction in diameters and widths of wheels, knurling on external surface of wheel, regional heat processing and other techniques are also available to enhance capacities of odometer wheel to cope with acceleration of detectors.