臧延旭, 金莹, 陈崇祺, 邸强华, 赵宣. 基于磁致伸缩效应的管道裂纹检测器机械结构的设计[J]. 油气储运, 2015, 34(7): 775-778. DOI: 10.6047/j.issn.1000-8241.2015.07.021
引用本文: 臧延旭, 金莹, 陈崇祺, 邸强华, 赵宣. 基于磁致伸缩效应的管道裂纹检测器机械结构的设计[J]. 油气储运, 2015, 34(7): 775-778. DOI: 10.6047/j.issn.1000-8241.2015.07.021
ZANG Yanxu, JIN Ying, CHEN Chongqi, DI Qianghua, ZHAO Xuan. Design of mechanical structure of crack detector for pipeline based on the magnetostrictive effect[J]. Oil & Gas Storage and Transportation, 2015, 34(7): 775-778. DOI: 10.6047/j.issn.1000-8241.2015.07.021
Citation: ZANG Yanxu, JIN Ying, CHEN Chongqi, DI Qianghua, ZHAO Xuan. Design of mechanical structure of crack detector for pipeline based on the magnetostrictive effect[J]. Oil & Gas Storage and Transportation, 2015, 34(7): 775-778. DOI: 10.6047/j.issn.1000-8241.2015.07.021

基于磁致伸缩效应的管道裂纹检测器机械结构的设计

Design of mechanical structure of crack detector for pipeline based on the magnetostrictive effect

  • 摘要: 针对长输天然气管道裂纹检测问题,研制了一种天然气管道裂纹检测器的机械结构。该设备基于磁致伸缩效应而设计,其结构分前、后两节,前后节骨架上安装相同数量的裂纹检测器探头机构,前后节间靠万向节连接。前节为皮碗驱动节,利用管道内输送介质提供的驱动压差作为驱动力,不影响管道介质的正常输送,其携带速度控制系统,适用于大口径管道高速大流量环境;后节为电池记录节,提供设备运行所需电力,并将探头采集信号进行存储。探头机构机械性能和整机牵拉测试试验结果表明:该机械结构具有足够的强度,并能适应管道变形的要求,使探头壳紧贴管道内壁;设备能有效检测出长度为50 mm、深度为3 mm的裂纹缺陷,可避免由于裂纹扩展而造成的管道开裂等安全事故的发生。

     

    Abstract: For the crack detection of long-distance natural gas pipeline, a mechanical structure of crack detector for natural gas pipeline is designed and developed on the basis of magnetostrictive effect. The structure is divided into front and rear sections, on which a consistent number of crack detector probes are installed. The front section, i.e. cup drive section, uses the driving pressure provided by the medium in the pipeline as a driving force, without influence on normal transport, and also carries a speed control system for high speed and large flow environment of large diameter pipeline. The rear section, as battery recording section, provides necessary power for equipment running and stores the signals acquired by the probes. Both sections are connected via universal joints. Through tests of the probe's mechanical performance and the whole unit's pulling, the results show that the mechanical structure has sufficient strength, and can adapt to the requirements of pipe deformation to make the probe shell close to pipeline inner wall. Moreover, the detector can effectively detect the crack defects with the length of 50 mm and the depth of 3 mm, so as to avoid security accidents like pipeline cracking caused by crack propagation.

     

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