埋地保温管道阴极保护有效性影响因素及技术现状
Influence factors for effectiveness and current status of cathodic protection for buried insulated pipelines
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摘要: 从历史运行数据看, 多数带有阴极保护的保温管道基本上投产运行2~3年便出现腐蚀穿孔现象, 通过现场调查和实验室模拟, 证实保温管道的阴极保护有着很大的局限性。由基本理论出发, 从保温层对阴极保护电流的屏蔽、阴极保护准则、现场阴极保护电位测量、阴极保护电渗效应等方面全面分析了影响保温管道阴极保护有效性的因素, 指出保温管道在较高温度下运行时, 应适当提高阴极保护准则; 保温管道的日常地表电位测量值不具代表性, 应定期对管道的金属缺失状况进行检测。在传统阴极保护技术的基础上, 采用牺牲阳极保护方式(且牺牲阳极安装在保温层内), 在保温层进水后可以对管道提供保护, 亦可以使用固体电解质解决屏蔽效应, 提高埋地保温管道阴极保护的有效性。Abstract: Historical data shows that most of insulated pipelines with cathodic protection suffered from corrosion perforation basically in 2-3 years after they were put into operation. Through field investigation and laboratory simulation, it is confirmed that great limitations exist for the cathodic protection. Based on the basic theory, the factors influencing the effectiveness of cathodic protection are comprehensively analyzed from the aspects of shield of insulation to cathodic protection current, cathodic protection criteria, field measurements of cathodic protection potential and electro-osmotic effect of cathodic protection. It is pointed out that the cathodic protection criteria should be appropriately raised when the insulated pipeline is operating at higher temperature. The routine surface potential values of insulated pipeline are not representative and the metal loss of the pipeline should be detected at regular intervals. In addition to conventional cathodic protection technology, sacrificial anode protection is used and the sacrificial anode is installed in the insulation layer. Then, it can protect the pipes once water ingress in the insulation layer, or solid electrolyte can be used to solve the shielding effect, improving the effectiveness of cathodic protection for buried insulated pipelines.